Introduction to Solar Simulation Irradiation Test Chamber

The Solar Simulation Irradiation Test Chamber, also known as the "sunlight radiation protection test device," is categorized into three types based on test standards and methods: air-cooled xenon lamp (LP/SN-500), water-cooled xenon lamp (LP/SN-500), and benchtop xenon lamp (TXE). The differences among them lie in test temperature, humidity, accuracy, duration, etc. It is an indispensable testing instrument in the series of aging test chambers.

 

The test chamber utilizes an artificial light source combined with G7 OUTDOOR filters to adjust the system's light source, simulating the radiation found in natural sunlight, thereby meeting the requirements for solar simulators as stipulated in IEC 61646. This system light source is employed to conduct light aging tests on solar cell modules in accordance with IEC 61646 standards. During the testing, the temperature on the back of the modules must be maintained at a constant level between 50±10°C. The chamber is equipped with automatic temperature monitoring capabilities and a radiometer to control the light irradiance, ensuring it remains stable at the specified intensity, while also controlling the duration of the test.

 UV Aging Test Chamber

Solar Irradiation

Within the solar simulation irradiation test chamber, the period of ultraviolet (UV) light cycling typically shows that photochemical reactions are not sensitive to temperature. However, the rate of any subsequent reactions is highly dependent on the temperature level. These reaction rates increase as the temperature rises. Therefore, it is crucial to control the temperature during UV exposure. Additionally, it is essential to ensure that the temperature used in accelerated aging tests matches the highest temperature that materials would experience when directly exposed to sunlight. In the solar simulation irradiation test chamber, the UV exposure temperature can be set at any point between 50°C and 80°C, depending on the irradiance and ambient temperature. The UV exposure temperature is regulated by a sensitive temperature controller and a blower system, which ensures excellent temperature uniformity within the test chamber.

 

This sophisticated control over temperature and irradiance not only enhances the accuracy and reliability of the aging tests but also ensures that the results are consistent with real-world conditions, through this Solar Simulation Irradiation Test Chamber, which can provide valuable data for the development and improvement of solar cell technologies.

Overview and Features of UV Aging Test Chamber

This product is designed for the fluorescent ultraviolet (UV) lamp method in laboratory light source exposure testing of various materials. It is primarily used to evaluate the changes in materials when exposed to outdoor conditions, as well as for durability testing of new material formulations and products.

 UV Aging Test Chamber from Lab-companion

This UV Aging Test Chamber utilizes fluorescent UV lamps that optimally simulate the UV spectrum of sunlight. Combined with temperature and humidity control devices, it replicates the effects of sunlight (UV spectrum), high temperature, high humidity, condensation, and dark cycles, which cause material damage such as discoloration, loss of brightness, reduced strength, cracking, peeling, chalking, and oxidation. Additionally, the synergistic effect of UV light and moisture weakens or nullifies the material's resistance to light or moisture, making it widely applicable for assessing the weather resistance of materials. This test chamber offers the best simulation of sunlight's UV spectrum, low maintenance and operational costs, ease of use, and high automation with programmable controllers for automatic test cycle operation. It also features excellent lamp stability and high reproducibility of test results.

 

The humidity system consists of a water tank and a humidification system. Through the mechanism of moisture condensation, the exposed surface of the sample is wetted, simulating rain, high humidity, and condensation, which, in conjunction with UV light and dark cycles, creates an optimal testing environment. The chamber is equipped with safety protection systems, including water shortage prevention, dry burn protection, over-temperature protection, short-circuit protection, and overload protection, located on the electrical control panel and inside the electrical control cabinet. Upon entering an alarm state, the equipment automatically cuts off the power to the working system, halts operation, and emits an audible alert to ensure the safety of both the equipment and the operator.

Pharmaceutical Stability Testing Guidelines

Introduction:
To ensure the quality of pharmaceutical products, stability testing must be conducted to estimate their shelf life and storage conditions. Stability testing primarily investigates the impact of environmental factors such as temperature, humidity, and light on the quality of pharmaceuticals over time. By studying the degradation curve of the product, the effective shelf life can be determined, ensuring the efficacy and safety of the drug during its use.

Pharmaceutical Stability Testing

 

 


Storage Conditions for Pharmaceuticals

General Storage Conditions

Test Type

Storage Conditions(Note 2)

Long-term Testing

25°C ± 2°C / 60% ± 5% RH or 30°C ± 2°C / 65% ± 5% RH

Accelerated Testing

40°C ± 2°C / 75% ± 5% RH

Intermediate Testing (Note 1)

30°C ± 2°C / 65% ± 5% RH

 

Note 1: If the long-term testing condition is already set at 30°C ± 2°C / 65% ± 5% RH, intermediate testing is not required. However, if the long-term condition is 25°C ± 2°C / 60% ± 5% RH and significant changes are observed during accelerated testing, intermediate testing should be added. The evaluation should be based on the criteria for "significant changes."

Note 2: For impermeable containers such as glass ampoules, humidity conditions may be exempt unless otherwise specified. However, all test items specified in the stability testing protocol must still be performed for intermediate testing. Accelerated testing data must cover at least six months, while intermediate and long-term stability testing must cover a minimum of twelve months.

 

 

 

 


Storage in Refrigerators

Test Type

Storage Conditions

Long-term Testing

5°C ± 3°C

Accelerated Testing

25°C ± 2°C / 60% ± 5% RH

Storage in Freezers

Test Type

Storage Conditions

Long-term Testing

-20°C ± 5°C

Accelerated Testing

5°C ± 3°C

 

 


Stability Testing for Formulations in Semi-Permeable Containers

For formulations containing water or solvents that may experience solvent loss, stability testing should be conducted under low relative humidity (RH) conditions when stored in semi-permeable containers. Long-term or intermediate testing should be performed for 12 months, and accelerated testing for 6 months, to demonstrate that the product can withstand low RH environments.

Test Type

Storage Conditions

Long-term Testing

25°C ± 2°C / 40% ± 5% RH or 30°C ± 2°C / 35% ± 5% RH

Accelerated Testing

40°C ± 2°C / ≤25% RH

Intermediate Testing (Note 1)

30°C ± 2°C / 35% ± 5% RH

 

Note 1: If the long-term testing condition is set at 30°C ± 2°C / 35% ± 5% RH, intermediate testing is not required.

Calculation of Water Loss Rate at 40°C

The following table provides the water loss rate ratio at 40°C under different relative humidity conditions:

Substitute RH (A)

Reference RH (R)

Water Loss Rate Ratio ([1-R]/[1-A])

60% RH

25% RH

1.9

60% RH

40% RH

1.5

65% RH

35% RH

1.9

75% RH

25% RH

3.0

Explanation: For aqueous pharmaceuticals stored in semi-permeable containers, the water loss rate at 25% RH is three times that at 75% RH.

 

 


This document provides a comprehensive framework for conducting stability testing under various storage conditions to ensure the quality, efficacy, and safety of pharmaceutical products throughout their shelf life.

 

These experiments can be achieved through our high and low temperature humid heat test chamber, more customized requirements please contact us.


The Introduction of Walk-in Temperature Test Chamber

Walk-in Temperature Test Chamber is a large laboratory that admit operator to walk in it, primarily used for environmental testing. It is commonly used for testing large parts, semi-finished products, and finished products to simulate real-world environmental temperatures, and is widely used in industries such as electrical engineering, electrical appliances, instruments, electronics, security, communication, sensors, automation, industrial control, precision machinery, etc. The Walk-in Temperature Test Chamber is equipped with a φ 50mm test hole with a plug on the side of the box. The plug material is low foaming silicone rubber, which can withstand high and low temperatures and has insulation effect. The heater adopts a porcelain frame nickel chromium wire electric heater, which has low thermal inertia and long service life. The instrument outputs a controllable pulse duty cycle PID signal, which is controlled by a solid-state relay to make the control smoother and more reliable.

Walk-in Temperature Test Chamber

Performance and characteristics of Walk-in Temperature Test Chamber:

1.It has an extremely wide temperature and humidity control range, which can meet various needs for users. By adopting a unique balanced temperature and humidity control method, a safe and precise temperature and humidity environment can be achieved. It has stable and balanced heating and humidification performance, can achieve high-precision temperature and humidity control.

2.Equipped with intelligent temperature regulators, temperature and humidity are displayed using LED digital display. The high and low temperature damp heat test chamber can be optionally equipped with a temperature and humidity recorder.

3. Automatic selection of refrigeration circuit, the automatic control device has the performance of automatically selecting and operating to the refrigeration circuit according to set value of temperature, realizing direct start of the refrigeration machine and direct cooling under high temperature conditions.

4. The inner door is equipped with a large observation window, which facilitates the observation of the test samples’ experimental status.

5. Equipped with advanced safety and protection devices - residual current circuit breaker, over temperature protector, phase loss protector, and water cut-off protector.

We can customer High and low temperature test chambers, low temperature test chambers, constant temperature and humidity test chambers, high and low temperature damp heat test chambers, high and low temperature alternating damp heat test chambers, salt spray corrosion test chambers. above test chambers can be customized according to your requirements.

Therefore, Walk-in Temperature Test Chamber is suitable for enterprises with high demand on environmental testing and operational space.

Ultraviolet Light Accelerated Aging Test chamber Humid Condensation Environment and Water Spray System

In many outdoor environments, materials can be exposed to humidity for up to 12 hours a day. Research shows that the main factor causing this outdoor humidity is dew, rather than rainwater. The Accelerated Aging Test chamber simulates the outdoor humid erosion through its unique condensation function. During the condensation cycle of the test, the water in the reservoir at the bottom   of the test chamber is heated to generate hot steam, which fills the entire test chamber. The hot steam maintains the relative humidity in the test chamber at 100% and keeps a relatively high temperature. The sample is fixed on the side wall of the test chamber, so that the test surface of the sample is exposed to the ambient air inside the test chamber. The outer side of the sample is exposed to the natural environment, which has a cooling effect, resulting in a temperature difference between the inner and outer surfaces of the sample. This temperature difference leads to the continuous generation of condensed liquid water on the test surface of the sample throughout the condensation cycle.

 

Since the exposure time to humidity during outdoor exposure can be as long as more than ten hours a day, a typical condensation cycle generally lasts for several hours. The Accelerated Aging Tester provides two methods for simulating humidity. The most widely used method is the condensation method, which is the best way to simulate outdoor humid erosion. All Accelerated Aging Tester models can run the condensation cycle. Because some application conditions also require the use of water spray to achieve the actual effect, some models can run both the condensation cycle and the water spray cycle.

Ultraviolet Light Accelerated Aging Test chamber

For certain applications, water spray can better simulate the final usage environmental conditions. Water spray is very effective in simulating the thermal shock or mechanical erosion caused by sudden temperature changes and the scouring of rainwater. Under certain actual application conditions, for example, in the sunlight, when the accumulated heat dissipates rapidly due to a sudden shower, the temperature of the material will change sharply, resulting in thermal shock, which is a test for many materials. The water spray of the chamber can simulate thermal shock and/or stress corrosion. The spray system has 12 nozzles, with 6 nozzles on each side of the test chamber. The spray system can run for a few minutes and then be turned off. This short period of water spraying can quickly cool the sample, creating the conditions for thermal shock. 

Uneven Temperature Distribution in High and Low Temperature Humid Test Chambers

The High and Low Temperature Humid Test Chambers is the main equipment in temperature and humidity environment testing, mainly used for evaluating the temperature and humidity tolerance of products, so as to ensure that our products can work and operate normally under any environmental conditions. However, if the temperature uniformity exceeds the allowable deviation range during environmental testing in the Chambers, the data obtained from the test is unreliable and cannot be used as the ultimate tolerance for high and low temperature testing of materials. So what are the reasons that can cause temperature uniformity to exceed the allowable deviation range?  

 

1. The differences test objects in the High and Low Temperature Humid Test Chamber: If test samples that to a great extent affect the overall camber’s internal heat convection, it will inevitably affect the uniformity of internal sample’s temperature. For example, if LED lighting products are test, the products themselves emit light and heat, becoming a thermal load, which will has a significant impact on temperature uniformity.

 

2.  The volume of the tested object: If the volume of the test object is too large, or the placing position in the chamber is inappropriate, it will obstruct the air convection inside and also cause significant temperature uniformity deviation. For Placing the test product next to the air duct seriously affects the circulation of air, and of course, the uniformity of temperature will be greatly affected.  

 

3. The internal structure design of the chamber: This aspect is mainly reflected in sheet metal design and processing, such as the design of air ducts, the placement of heating pipes, and the size of fan power. All of these will affect the temperature uniformity inside the camber.

  

4. Design of the camber’s inner wall: Due to the different structures about the inner wall of the test chamber, the temperature of the inner wall will also be uneven, which will affect the heat convection inside the working chamber and cause deviation in the internal temperature uniformity.  

 the capacity test for high and low temperature humid test chamber

5. The six sides of the camber have uneven heat dissipation: Due to the different heat transfer coefficients on the front, back, left, right, top, and bottom surfaces of the camber’s wall, some sides have threading holes, others have testing holes, etc., which will cause local heat dissipation and transfer, resulting in uneven temperature distribution of the camber and uneven radiative convective heat transfer on the wall, final affecting temperature uniformity.  

 

6. The leakproofness of camber’s door: The sealing of the camber and door is not strict, for example, the sealing strip is not customized and has seams between door and wall, the door will leaks the air, which is going to affects the temperature uniformity of the hole camber.  

 

In summary, those may the culprit affected the temperature uniformity inside the test chamber, we suggest that you can investigate from these aspects one by one, which will surely solve your confusion and difficulties.

 

Use conditions of High and Low Temperature and Low Pressure Test Chamber

Condition one: environmental condition  

1. Temperature: 15 ℃~35 ℃;  

2. Relative humidity: not exceeding 85%;  

3. Atmospheric pressure: 80kPa~106kPa

4. There is no strong vibration or corrosive gas around;

5. No direct sunlight exposure or direct radiation from other cold or heat sources;

6. There is no strong airflow around, and when the surrounding air needs to be forced to flow, the airflow should not be directly blown onto the equipment.

7.No magnetic field surrounding of the test chamber that may interference control circuit.

8.There is no high concentration of dust and corrosive substances around.

 

Condition two: Power supply condition

1. AC Voltage: 220V ± 22V or 380V ± 38V;

2. Frequency: 50Hz ± 0.5Hz.

 

Part of the High and Low Temperature and Low Pressure Test Chamber

 

Usage Conditions three: Water Supply Conditions

It is recommended to use tap water or circulating water that meets the following conditions:  

1.Water Temperature: Not exceeding 30℃;  

2.Water Pressure: 0.1MPa to 0.3MPa; 

3.Water Quality: Complies with industrial water standards.  

 

Usage Conditions four: load for test chamber 

The test chamber load must simultaneously meet the following conditions:  

1. Total Mass of Load: The mass of the load per cubic meter of workspace volume should not exceed 80 kg;  

2. Total Volume of Load: The total volume of the load should not exceed 1/5 of the workspace volume;  

3. Load Placement: On any cross-section perpendicular to the main airflow direction, the total area of the load should not exceed 1/3 of the workspace cross-sectional area. The load must not obstruct airflow. 

 

Vacuum First, Then Heat Proper Drying Oven Operation

Why Should You Evacuate Before Heating in a Vacuum Drying Oven

 

1) Protect the Vacuum Pump:

If you heat the oven before evacuating, the heated air will be drawn out by the vacuum pump. This process transfers heat to the pump, potentially causing it to overheat. Overheating can reduce the efficiency of the vacuum pump and may even damage it.

 

2) Preventing Damage to the Vacuum Gauge:

If heating the oven first, heated air would directed toward the Vacuum Gauge and cause this instrument to overheat. If the temperature exceeds the gauge's operational limits, it may lead to inaccurate readings or permanent damage.

 a vacuum drying oven

3)Avoiding Safety Hazards:

The tested material is placed in the vacuum chamber that can remove extracted gases from the material. If the tested material is heated first, the gas will expand when it encounters heat. Due to the excellent sealing of the vacuum chamber, the immense pressure generated by the expanding gas could cause the tempered glass of the observation window to shatter.

 

The correct procedure is to evacuate air first and then heat. If the vacuum level drops after reaching the desired temperature, you can briefly re-evacuate. This method helps extend the lifespan of the equipment.

 

Conclusion:

To ensure safety, maintain equipment efficiency, and prolong the lifespan of vacuum drying oven, always follow the correct procedure: evacuate air first, then heat. This simple step can prevent potential hazards and costly damages.

 

What is a Temperature Forcing System about Dragon

We have cooperated with the German company - Froilabo and brought in the dragon because it can control the temperature like the dragon in the fantasy story. Dragon, A high-precision temperature forcing system that can rapidly heat and cool samples to determine their durability and resistance against precise thermal environments.

 

In this blog discover what a temperature forcing system is, and how our Dragon can help you by providing precise thermal testing for a wide variety of applications.

 

Temperature forcing test equipment

 

Key points:

 

  • A temperature forcing system is used to test a samples resilience and durability under different temperature conditions.
  • Thermal testing is crucial to ensure products are safe to use and meet required safety standards and regulations.
  • A temperature forcing system is suitable for a wide variety of applications, which includes heating electronic components, electronic characterization, and performing climatic simulations.
  • Dragon is the perfect solution for all your thermal testing needs, and features high performance and accuracy at all steps of analysis.

 

What is a temperature forcing system?

A temperature forcing system is used to evaluate a samples performance under different temperature conditions. By subjecting samples to rapid temperature changes, you can test them for their resilience and durability.

 

These systems are crucial for several reasons:

 

  • Improve safety: By subjecting devices to rapid temperature changes, you can ensure they meet your required safety standards and regulations.
  • Efficient product development: By testing different components early in the design and development phase, you can identify any potential issues early and rectify it quickly.
  • Assess reliability and performance: By testing your samples performance you can ensure your devices can withstand extreme temperatures.

 

How does a temperature forcing system work?

A temperature forcing system works by using a direct temperature-controlled stream of hot or cold air to provide a precise thermal environment for your samples. The Dragon provides a temperature range from -70oC to +250oC, to ensure sample function and viability at a wide range of temperatures.

 

Scientist using Dragon

 

Do I need a temperature forcing system?

Anyone who requires precise thermal testing would benefit from a temperature forcing system, and with Dragon it couldn’t be easier. All you have to do is create a method and Dragon does the rest.

 

In many industries, it’s essential to characterize and verify product performance when subjected to temperature variations. Dragon provides the perfect solution – our versatile and stable thermal unit is perfect for a wide range of applications.

 

Applications of the Dragon include:

 

  • Heating electronic components
  • Heating printed circuit boards
  • Performing climatic simulations
  • Electronic characterization
  • Temperature cycling and targeted freezing applications

 

Discover the Dragon, the one stop solution for all your thermal testing needs:

 

  • Excellent temperature stability: Delivering precision at every step of your testing, with a temperature range from -70oC to +250o
  • Rapid temperature changes: Our Dragon effortlessly shifts from -55oC to +125oC in a matter of seconds (something even the mystical dragon can’t yet achieve)
  • Digital connections: Connect your computer to your Dragon for simple method creation and run monitoring.
  • Easy manoeuvring: It can still move with ease using the guide handle and 4 wheels to easily transport to your desired location.
  • Adaptable to your needs: Our versatile product contains an adjustable airflow between 2.2 l/sec and 8.4 l/sec and three different working methods – manual, automatic and programmable.
  • Compliance at every step: Dragon has been tested in accordance to and complies with the European norm in force: EN60068-3-11.

 

Learn more about the dragon by visiting our dedicated Dragon product page.

What is Thermal Shock Test Chamber

The Thermal Shock Test Chamber is a specialized experimental equipment used to test the performance of materials, electronic components, devices, and other products in extreme temperature conditions. It can simulate environmental changes from extreme cold to extreme heat, through rapid temperature transitions, observing and evaluating the stability and reliability of samples under such harsh conditions. This type of experiment is particularly in manufacturing industrial, electronic devices, and scientific research fields, as many products will facing drastic temperature changes in daily use.

 

It is extremely important to ensure the normal operation of electronic products in different environments during the designing and manufacturing, especially in the fields of aerospace, automotive electronics, communication equipment, etc. Products must be able to withstand various harsh weather and temperature changes. Through high and low temperature cyclic tests, engineers can reveal potential defects when using, also providing important references for subsequent product improvement and innovation.

        The Thermal Shock Test Chamber consists of two main parts: the environmental control system of  high and low temperatures. The temperature variation can generally be between -70 ℃ and 150 ℃ in the chamber, and the specific temperature range can be adjusted according to different needs. The experimental process will with multiple cycles, and each cycles contain rapid temperature changes that the sample to intense impacts between high and low temperatures. This type of testing can detect the physical properties of samples, including their tensile strength, elasticity, hardness, and even detect potential issues in thermal fatigue and material aging.

In addition, the design of this testing equipment is also very sophisticated, often equipped with advanced monitoring systems that can record temperature changes and sample reactions in  testing process, making the evaluation work more accurate and efficient. With the development of technology, the technology of Thermal Shock Test Chamber is also constantly updated, which not only improves the accuracy and speed of testing, but also enhances the safety and reliability of use.

In summary, Thermal Shock Test Chamber is an indispensable tool in modern material and product research. It provides us with an effective means to ensure that products can always maintain superior performance and stable quality in changing environments. It is an important link in promoting technological progress and industrial development. Through such experiments process, we can gain a deeper understanding of the characteristics and behavior of materials, thereby promoting the birth of safer and more reliable products.