How to maintain the blades of the srap metal shears?

Blades maintenance


Why the cutting blades need the maintenance?

The cutting blades play a very important role in the scrap metal shears, no matter the gantry shear, the container shear, the tiger shear orthe alligator shear. Good condition of the cuuting the blades mean the scrap metal shear will have the high cutting force and high production.


How to maintain the cutting blades?


  • Before turning on the scrap metal shear, press the smooth chart to request time, fixed -point, and quantitative heat oil. The smooth oil should be cleaned and free of precipitation. Persist in adding an appropriate amount of light oil, insist on cleaning the appearance of the blades, and improve the abrasion resistance of the blades.
  • When using the scrap metal shear, it is necessary to operate the scrap metal shear under the guide of the "Operation Regulations on the Operation of Scrap Steel Shear Machines" and correctly use the blades.
  • The blades must always insist on cleaning rust -proof oil. Remnant blades should choose a cool and boring central storage. To avoid rust of the blades, apply a layer of anti -rust oil on the blade that was once opened. The boring center ensures that the blade is not rusted.
  • Regularly check that the using blades of  the wear status. The blade is severely changed in time and submitted to the appliance supplement.
  • 10 minutes before get off work every day, stop scrubbing and clean the blades, and refuel smoothly. It is necessary to insist on cleaning the state. The central center without paint should pay attention to avoid rust, and regularly work for the switch and other quality.



Why Choose TEYUN Hydraulic Scrap Metal Gantry shear?

Why Choose TEYUN Hydraulic Scrap Metal Gantry shear?

What is a hydraulic scrap metal gantry shear?

The Hydraulic Gantry shear is also called as the hydraulic guillotine shear(scrap metal gantry shear). The hydraulic gantry shear is usually used for cutting the scrap metal and also the different kinds of the metal plate including the cooper plate, the Nickel plate, the rod material ect.

There are mainly two types of the hydraulic gantry shear. One is the Q15 metal plate gantry shear and another type is the Q91 scrap metal gantry shear.Here is this article we will mainly focus on the Q91 scrap metal gantry shear.

Q91 scrap metal shear is very well-known in the metal recycling industries especially popular in the many huge steel companies and recycling centers. According to the cutting force of the scrap metal gantry shear, TEYUN has the 400ton, 500ton, 630ton, 800ton,1000ton,1250ton, 1500ton or bigger type Q91 gantry shear. Among these types, the 630ton, 800ton and 1000ton are the hot-sale.


What’s the consist of the Q91 scrap metal gantry shear?

The scrap metal gantry shear is consisted of the hydraulic part and the mechanical part.

hydrualic gantry shear


What’s the working process of the Q91 scrap metal gantry shear?

Put the scrap metal by the grab or the conveyor belt into the feeding chamber, then the hydraulic cylinder will push the scraps metal to the cutting blades place; The cutting blade falls down and cut the scrap metal then push the cutting scraps out.

scrap metal gantry shear working process


Why choose the TEYUN hydraulic scrap metal gantry shear?

1. High production: the Q91 scrap metal gantry shear can cut the scrap metal with a large amount in one hour, like the 800ton heavy duty scrap metal shear, its’ hourly capacity is about 18-20ton.

2. Long using life:The cutting blades are made of the H13 material and every pcs of the blade we will test its’ hardness to ensure the blade’s lifetime.

3. Wide range of uses: The hydraulic Gantry shears are widely used for the different scraps of the metal and are very suitable for the steel and recycling companies to choose to recycle the waste metal ect.

4. Easy to Control: TEYUN scrap metal gantry shear with the PLC control(Mitsubishi PLC), it’s very easy for the workers to operate the gantry shear machine.

5. Good after-sale service:TEYUN offers one year warranty after the gantry shear installation and whole line technical support(7*24 hot-line)


Working process of the container shear

Do you know how is the container shear working on? Here we have a 3D video for you to know more about the container shear：



We have many models of the container shear including the 500ton, 630ton, 800ton, 1000ton and even the 1250ton or larger types of container shears. And the 800ton conatiner shear has benn one of the most popular products of TEYUN.

800ton container shear

But why the 800ton container shear is so hot? Following are some reasons:


  • High production: can up to 15-20ton/h
  • Continously feeding: without stop for feeding the scraps
  • Suitable for various types of scrap: different types and shapes of scraps can be cutted by the container shear
  • Small space: compared with 800ton gantry shear, the 800ton container shear needs less space without the long feeding box
  • Good price: compared with the 800ton gantry shear, the 800ton container shear is much cheaper than the gantry shear
800ton container shear


How to Choose the Right Bread Production Line for Your Bakery

Choosing the right bread production line is crucial for bakeries aiming to optimize efficiency, maintain product quality, and meet growing customer demand. The variety of production line options on the market can make the selection process seem daunting, especially with the added complexity of specialized machines such as an Automatic Bagel Forming Machine, Durian Cake Forming Machine, and Shredded Bread Production Line. Here’s a guide to help you select the best equipment for your bakery’s unique needs.

Shredded Bread Production Line

1. Determine Your Bakery’s Production Needs

Before selecting a bread production line, assess your bakery's production volume, product variety, and space limitations. If your focus is on bagels, an Automatic Bagel Forming Machine might be essential for consistent shape and speed. For bakeries specializing in unique products like durian cake, a dedicated Durian Cake Forming Machine will ensure that each cake has the perfect texture and flavor, as well as maintaining uniformity. Additionally, if you’re producing shredded bread, which requires specific handling and shaping, a Shredded Bread Production Line is designed to meet those exact requirements, delivering both efficiency and quality in every batch.

 

2. Focus on Automation and Customization

Automation can significantly reduce labor costs and minimize human error, so choosing a production line with advanced automated capabilities is beneficial. Look for lines that allow for customization to adapt to changing demands or to introduce new products. For instance, a modular production line can incorporate an Automatic Bagel Forming Machine today and easily adapt to add a Durian Cake Forming Machine or Shredded Bread Production Line as your bakery expands its offerings. Flexibility in production lines is key for future growth.

 

3. Ensure Quality and Hygiene Standards

In the food industry, quality and hygiene are non-negotiable. When selecting a bread production line, make sure it meets food safety standards and is easy to clean and maintain. Many high-quality machines, such as those in the Shredded Bread Production Line, are designed with minimal contamination risk and are crafted from materials that are easy to sanitize. Choosing the right equipment will help you consistently produce safe, high-quality bread while meeting regulatory standards.

 

Why Choose the LIMAI Bread Production Line?

LIMAI specializes in providing state-of-the-art bread production lines tailored to meet the unique demands of various bakery products. The LIMAI Bread Production Line stands out for its durability, high-speed performance, and adaptability. Our production lines can incorporate specialized machines like the Automatic Bagel Forming Machine, Durian Cake Forming Machine, and Shredded Bread Production Line, allowing bakeries to expand their product range easily. With LIMAI, you’re not only investing in reliable machinery but also partnering with a company known for its customer support, innovative technology, and commitment to quality. Choose LIMAI to streamline your bakery operations and keep your business ahead of the competition.

What Types of Bread Can Be Made on a Production Line?

Bread production lines have revolutionized the bakery industry, offering automation, precision, and efficiency to meet diverse consumer demands. From traditional flatbreads to gourmet bakery creations, modern production lines can cater to a wide range of bread types. By integrating specialized machinery, bakeries can produce high-quality bread on a large scale, saving time and reducing labor costs.

Automatic Bagel Forming Machine

One popular type of bread that can be produced using automated systems is pita bread. With the help of a pita bread production machine, bakeries can ensure the perfect texture, thickness, and pocket formation in every piece. This machine automates dough flattening, proofing, and baking, ensuring consistent results with minimal human intervention. Whether for traditional pita bread or flavored variations, these machines offer the flexibility to adapt to market needs.

 

Another specialty bread that benefits from production line automation is bagels. Bagels require a unique shaping process to achieve their signature ring form and chewy texture. The automatic bagel forming machine streamlines this process, automating dough portioning, shaping, and proofing while maintaining consistency across batches. This machine is particularly useful for bakeries looking to scale up production without compromising on quality.

 

Sweet and savory buns are another popular category that bread production lines handle with ease. For instance, the Kaya Bun Bread Production Line is designed specifically for producing soft and flavorful kaya buns. This line integrates dough mixing, portioning, filling, shaping, and baking into one seamless process. The result is a perfectly crafted bun with consistent filling distribution, ideal for satisfying both local and international markets.

 

Production lines are not limited to these specific bread types—they can also produce baguettes, sandwich bread, sourdough, brioche, and more. The versatility of these systems lies in their ability to adapt to different recipes and baking techniques. By leveraging advanced machinery, bakeries can diversify their offerings and meet the growing demand for specialty and artisan bread products.

 

When it comes to choosing a reliable production line, the LM Bread Production Line stands out for its superior performance and customization options. It offers advanced automation, high-speed production, and the flexibility to handle a variety of bread types. LM’s solutions are designed to meet the needs of modern bakeries, providing efficient operation, durable machinery, and excellent after-sales support.

 

Bread production lines are essential for scaling up bakery operations and meeting diverse customer preferences. With specialized machines like the pita bread production machine, automatic bagel forming machine, and Kaya Bun Bread Production Line, bakeries can produce high-quality bread with ease. By investing in the LM Bread Production Line, businesses can unlock new opportunities, boost efficiency, and stay ahead in the competitive bakery industry.

Why Your Bakery Needs a High-Performance Bread Production Line This Thanksgiving？

Thanksgiving is a time for family, feasts, and the sharing of delicious meals. For bakeries, this season presents a unique opportunity to showcase their products, especially when it comes to festive bread and pastries. Whether it’s pumpkin bread, layered cakes, or freshly sliced cake loaves, having the right production line in place can make all the difference in meeting the high demand. This Thanksgiving, here’s why investing in a high-performance bread production line can elevate your bakery’s offerings and ensure smooth operations.

Automatic Sliced Cake Production Equipment

Enhancing Efficiency with Advanced Equipment

 

The key to running a successful bakery during busy seasons like Thanksgiving lies in efficiency. An automatic sliced cake production equipment allows bakeries to produce perfectly sliced cakes at scale, eliminating the need for manual labor and reducing errors. With its ability to slice cakes with precision, bakeries can cater to large volumes of orders without sacrificing quality. This technology ensures that each slice is consistent, making your cakes more presentable and appealing to customers.

 

For bakeries offering seasonal products like pumpkin bread, an automated pumpkin bread manufacturing line is essential. These lines can streamline the entire process, from mixing and proofing to baking and cooling. With automation, bakers can produce a variety of pumpkin bread flavors and textures, meeting the growing demand while maintaining the consistency and high quality that customers expect. By optimizing production, bakeries can focus more on marketing and customer service, rather than worrying about labor-intensive processes.

 

Creating Stunning Layered Cakes with Precision

 

Layered cakes, such as mille-feuille or traditional Thanksgiving cakes, are a bakery favorite. However, the precision required to create a beautiful layered cake can be challenging without the right equipment. Investing in layered cake production equipment ensures that each cake is perfectly constructed, with even layers and precise decorations. This not only enhances the visual appeal but also improves the overall texture and flavor of the cake. By using automated equipment, bakeries can quickly and efficiently produce these intricate cakes, catering to customers who seek indulgent, high-quality desserts for their holiday gatherings.

 

LIMAI Bread Production Line: The Perfect Solution for Your Bakery

 

When it comes to bakery production lines, the LIMAI Bread Production Line stands out for its reliability and performance. Designed with state-of-the-art technology, LIMAI offers solutions that can handle large volumes of bread, cakes, and pastries with minimal human intervention. Whether you're baking pumpkin bread, slicing cakes, or creating layered desserts, LIMAI's equipment guarantees consistency, speed, and efficiency.

 

LIMAI's bread production line is also known for its flexibility. It can be customized to meet the specific needs of your bakery, whether you specialize in seasonal products like Thanksgiving treats or year-round bestsellers. With an emphasis on high-quality materials and advanced engineering, LIMAI ensures that your bakery stays ahead of the competition, even during the busiest seasons.

 

This Thanksgiving, equip your bakery with the right tools to thrive. With LIMAI’s high-performance production lines, you can keep up with demand, reduce labor costs, and improve product quality, all while creating delicious holiday treats that your customers will love.

Enhancing the Intelligence of Block Bottom Valve Bag Making Machines The Unique Advantages of AI Vision Inspection Technology

In the modern packaging industry, block bottom valve bag machines play a crucial role in the production process, serving as the core equipment for producing packaging bags. With the advancement of technology, block bottom valve bag machine technology has continually evolved, transitioning from traditional manual inspection to today’s intelligent vision inspection, making the entire bag making process more efficient and precise. Compared to traditional methods that rely on manual labor, AI vision inspection systems offer significant advantages in terms of automation, accuracy, and real-time performance, making them an important innovation in the bag making machine sector. This article will provide a detailed comparative analysis of the significant advantages of our AI vision inspection technology in defect detection.

 

I. Traditional Defect Detection Methods in Block Bottom Valve Bag Making Machines

In traditional block bottom valve bag machines, many devices use a scrap removal mechanism based on sensors and labels. For example, European brands such as Strarlinger and W&H typically require manual labeling of bags during the production process. The bags are marked with specific labels, and the sensors then detect the presence of these labels to identify defective bags. The working principle of this method is as follows:

 

Manual Labeling: Before production, operators need to manually mark each batch of bags, usually by applying specific colored, shaped, or patterned labels.

Sensor Recognition: The bagging machine is equipped with sensors that scan the label positions to check for defects. When the sensor detects a missing or mispositioned label, the machine automatically discards the defective bags.

Frequent Human Intervention: The entire process relies heavily on the accuracy and consistency of the manually applied labels. Any errors in labeling may result in inaccurate defect identification, affecting both production efficiency and product quality.

While this traditional detection method is simple, it has notable drawbacks, particularly in terms of detection precision, human involvement, and production efficiency.

 

II. Advantages of AI Vision Inspection Technology

In contrast to traditional scrap removal mechanisms, Gachn Group's block bottom valve bag making machines employ AI vision inspection systems, which use high-speed cameras and deep learning algorithms to precisely detect various defects in bags without the need for pre-applied manual labels. The specific advantages of this technology include:

 

1. No Need for Manual Labels, Precise Automatic Detection AI vision inspection technology eliminates the need for manually applied labels on bags. Instead, it uses high-definition cameras and AI algorithms to scan the surface of the bags in real-time and analyze the image data. This method enables the system to directly identify fabric roll defects, bag making process defects, and printing defects, such as misprinted positions, and fabric flaws.

· No Labeling Required: There is no need for manual labeling on each packaging bag, reducing human error and inconsistencies in the labeling process.

· High Efficiency and Precision: AI algorithms can identify subtle defects with extremely high scanning precision, detecting even the smallest flaws that traditional methods may miss.

 

2. Fully Automated Inspection, Significantly Reducing Human Intervention Traditional block bottom valve bag making machines rely on manual labeling and sensor detection, which inevitably requires significant human intervention. In contrast, the AI vision inspection system fully automates the inspection process through intelligent image recognition and analysis. This eliminates the need for manual involvement and significantly reduces human errors and operational complexity.

• Lower Labor Costs: Since the AI vision system automatically performs inspection tasks, it reduces the labor intensity and costs associated with manual operations.

• Improved Production Efficiency: Automation in defect detection means the time spent on inspection within each production cycle is significantly reduced, enhancing overall production efficiency and minimizing downtime.

 

3. Multi-dimensional Detection Capabilities, Covering More Defects AI vision inspection technology offers comprehensive, multi-dimensional defect detection for various stages of the bag making process, including fabric roll defects, printing defects, and bag shape defects. This extensive coverage is unmatched by traditional label-based detection systems.

•  Fabric Roll Defect Detection: High-speed cameras quickly capture fabric roll defects such as tears, holes, seams, and stains, with no need for manual intervention.

• Bag Making Process Defect Detection: During the bag forming process, the AI vision system can promptly detect issues such as shape deviations, bottom patch misalignment during heat sealing, folds, and uneven openings.

• Printing Defect Detection: For printing quality, the AI vision system can accurately detect printing misalignment, defects, and other issues, ensuring that every bag meets high-quality standards.

 

4. Real-time Feedback and Adjustment, Optimizing the Production Process AI vision inspection systems not only detect defects efficiently but also provide real-time feedback, offering dynamic suggestions for adjustments to the block bottom valve bag making machine's production process. For example, when a particular defect occurs frequently, the system can issue an alert to inform operators to inspect the equipment or adjust production parameters, thereby preventing large-scale defective products from being produced.

•  Real-time Data Feedback: Defect data from each production stage is fed back to the system, providing detailed reports on the production status.

•  Optimized Production Decisions: Based on real-time feedback, operators can make timely adjustments during the production process, further optimizing production efficiency and product quality.

 

5. Intelligent Learning and Self-Optimization In addition to performing inspection tasks, AI vision inspection systems have the ability to learn and optimize themselves. As the system is used over time, the AI algorithms continuously adjust and improve based on real production data, enhancing detection accuracy and efficiency.

• Deep Learning Algorithms: The AI system constantly improves its defect recognition capabilities through deep learning, becoming more accurate as production data accumulates.

• High Adaptability: Whether it's changes in fabric types or adjustments in production processes, the AI vision system can quickly adapt and maintain high operational efficiency.

 

III. Conclusion

In conclusion, Gachn Group's AI vision inspection technology offers significant advantages over traditional scrap removal mechanisms, with features such as no need for manual labels, fully automated inspection, high precision, real-time feedback, and self-optimization. As intelligent technology continues to develop, AI vision inspection systems will become an essential core technology in the bagging machine industry, helping businesses improve production efficiency, reduce costs, and enhance product quality, ultimately achieving an intelligent upgrade of the packaging production process.

 

The introduction of AI vision inspection technology not only provides a new solution for the intelligent transformation of the packaging industry but also drives the entire industry toward higher standards, creating superior packaging products.

 

Introduction To PP Square Bottom Valve Bags And New Investment Opportunities

1. Overview and Development of PP Square Bottom Valve Bags

 

PP square bottom valve bags are high-strength composite woven bags made primarily from polypropylene (PP) through a unique heat-sealing process. Developed by Austria’s Starlinger company in the 1990s, these bags quickly gained popularity in industries like cement, fertilizer, and animal feed due to their eco-friendliness, lightweight design, durability, and cost-effectiveness.

Traditional cement and powder packaging typically used paper or plastic bags, which often faced issues like insufficient strength, poor resistance to damage, and inadequate moisture-proofing. PP square bottom valve bags address these shortcomings with innovative production techniques and material improvements, making them a globally recognized packaging solution.

Gachn Group's PP square bottom valve bag-making machines stand out for their advanced technology and production efficiency. Fully automated, these machines handle everything from cutting woven fabrics to outputting finished bags in a single streamlined process, ensuring high productivity and consistent quality.

 

2. Types of PP Square Bottom Bags

 

Based on design, functionality, and application, PP square bottom bags can be categorized into the following:

 

01. Valve Bags

• Equipped with automatic sealing valves, suitable for automated filling equipment.

• Micro-perforated surfaces allow air to escape quickly, preventing powder leakage.

• Ideal for products with high flowability or requiring efficient filling, such as cement, gypsum powder, and chemical powders.

• By valve type:

    ♦ Long-valve bags: Feature extended valve openings for applications requiring additional sealing or specific filling equipment.

    ♦ Short-valve bags: Designed for quick and efficient industrial filling processes.

• By material:

   ♦ PP Woven Valve Bags: Made of polypropylene fibers, offering high mechanical strength and water resistance. Laminated options enhance moisture-proof performance.

   ♦ BOPP Valve Bags: Coated with high-gloss BOPP film, providing superior waterproof and dustproof properties, along with high-definition printing for branded packaging. Common in fertilizers, animal feed, and food products requiring high visibility.

   ♦ Paper-Plastic Composite Valve Bags: Comprising an outer layer of PP woven fabric and inner kraft paper, they combine high strength and water resistance, making them ideal for transporting building materials in humid regions.

02. Open-Top PP Square Bottom Bags

• Feature an open-top design for manual or machine sealing, catering to diverse packaging needs.

• Commonly used in fertilizers, animal feed, food products, and industrial raw materials.

• The square-bottom design ensures stable stacking and easy transportation, making them suitable for high-capacity products like 40-50 kg of cement or mortar.

03. Hand-Carry PP Square Bottom Bags

• Open-top design with integrated handles, making them reusable as durable shopping bags.

 

3. Applications of PP Square Bottom Valve Bags

 

Thanks to their exceptional performance, PP square bottom valve bags are widely used in various industries:

01. Construction Materials

   ♦ Packaging for cement, mortar, gypsum, and other powder or granular materials.

   ♦ Square-bottom design aids stacking and transport, with excellent resistance to damage.

02. Agriculture and Chemicals

   ♦ Packaging for fertilizers, pesticides, seeds, and animal feed.

   ♦ Offers moisture resistance and long-term preservation, ensuring product quality.

03. Food Industry

   ♦ Used for flour, rice, cornmeal, and similar products.

   ♦ Made with food-grade materials and breathable designs to ensure hygiene and safety.

04. Industrial Raw Materials and Other Applications

   ♦ Includes packaging for minerals, plastic pellets, and composite materials.

   ♦ Provides reliable protection and high compression resistance.

 

4. Advantages of PP Square Bottom Valve Bags

 

01. High Strength and Durability: Made from polypropylene materials with heat-sealing technology, these bags exhibit excellent tensile strength and abrasion resistance, ideal for heavy loads and harsh transportation conditions.

02.Superior Moisture Resistance: The heat-sealed and micro-perforated design makes the bags both waterproof and capable of venting air during filling, preventing pressure-related damage.

03. Eco-Friendly: Produced without adhesives, the materials are 100% recyclable, minimizing environmental impact.

04. Automation-Friendly: Designed specifically for automated filling equipment, improving production efficiency and reducing labor costs.

05.Brand Promotion: BOPP bags support high-definition color printing, making them a top choice for branding and market differentiation.

 

5. PP Square Bottom Valve Bag-Making Machines: Driving Efficiency

 

Gachn Group’s PP square bottom valve bag-making machines are essential for producing these innovative bags. Their automated and precise production processes offer significant benefits:

01.Fully Automated Production: Integrates cutting, forming, heat-sealing, and outputting into a single production line, drastically reducing labor requirements.

02.High Productivity: A single production line can produce tens of millions of bags annually, meeting large-scale market demands effortlessly.

03.Stability and Consistency: Advanced heat-sealing and material handling systems ensure every bag meets international quality standards, with minimal defects.

04.Energy Efficiency and Eco-Friendliness: Optimized energy use reduces consumption by over 30% compared to traditional processes, while adhesive-free production supports sustainability goals.

05.Versatility: Capable of producing various bag types (valve bags, open-top square bottom bags, hand-carry bags) with quick configuration changes to meet diverse market demands.

 

6. Investment Analysis for PP Square Bottom Valve Bags

 

01. Strong Market Demand and Profit Potential:

♦ The global demand for high-strength, eco-friendly packaging continues to grow, especially in cement, fertilizer, and food industries.

♦ PP square bottom valve bags offer high added value and unique technical advantages, ensuring investors a competitive edge.

02. Reduced Operational and Logistics Costs:

♦ Compared to traditional paper or plastic bags, these bags are lighter, more durable, and less prone to damage, reducing transportation and storage losses.

♦ Optimized packaging costs translate to greater profit margins.

03. High Production Efficiency:

♦ Gachn Group’s automated production lines can produce millions of bags annually, meeting large-scale demand with ease.

♦ Low per-unit production costs provide significant economies of scale.

04. Brand Value Enhancement:

♦ High-quality BOPP bags with vibrant printing enhance brand recognition and enable market differentiation, attracting more customers.

05. Short Payback Period and High ROI:

♦ With strong demand in industries like cement, fertilizer, and animal feed, PP square bottom valve bags typically yield higher profit margins than conventional packaging.

♦ Most investments can achieve payback within 2-3 years.

 

7. Future Trends

 

• AI Visual Inspection and Waste Removal: Integrating AI technology to automatically detect and remove defective bags, reducing costs    and improving efficiency.

• Eco-Friendly Material Upgrades: Developing biodegradable high-performance materials to align with green economy goals.

• Expanded Applications: Exploring opportunities in food, pharmaceuticals, and high-end industrial sectors to broaden market reach.

 

Conclusion

 

With superior performance, diverse product types, and extensive applications, PP square bottom valve bags have become a preferred packaging solution in modern industry and commerce.

Gachn Group’s fully automated PP square bottom valve bag-making machines provide unmatched efficiency and quality, making them an ideal choice for industry investors. By investing in PP square bottom valve bag production, businesses can meet market demands for high-quality packaging, achieve economies of scale, and capitalize on environmentally sustainable and differentiated solutions to gain a stronger foothold in the global packaging market.

The Innovative Applications and Transformative Impact of Automated Equipment in Garment Sewing Industry

With the rapid development of technology, automated sewing equipment is gradually transforming the traditional garment manufacturing model, encompassing various stages such as cutting, stitching, and finishing. These devices not only improve production efficiency and reduce labor costs, but also demonstrate great potential in enhancing product quality and enabling personalized customization, providing strong momentum for the modernization of the apparel industry

 

Ⅰ. Guidance

As a traditional labor-intensive sector, the garment industry has long relied on a large number of manual labor for production. However, against the backdrop of increasingly intense global competition, more diversified consumer demands, and increasing requirements for product quality and delivery speed, traditional manual sewing methods are facing numerous challenges. The emergence of SOMAX automation equipment has brought a new dawn to the garment sewing industry. With advantages of efficiency, precision, and repeatability, SOMAX is gradually becoming the core force in garment production, driving the entire industry towards intelligent and automated development.

 

Ⅱ.Automatic cutting equipment

 a.Laser cutting machine

  • Principle and function: SOMAX laser cutting machine uses high energy density laser beam, cut various of fabric accurately according to preset pattern. It can quickly cut multiple layers of fabric at the same time, finishing smooth, flat cutting edges without subsequent grinding or trimming. For example, when cutting silk, leather and other high-grade and fragile fabrics, the laser cutting machine can accurately control the cutting force and temperature, avoid damage to the fabric, and ensure the quality of cutting
  •  Advantages and applications: First, the cutting accuracy is extremely high, which can meet the strict requirements of high-end clothing brands for pattern accuracy. Secondly,the cutting speed is fast, compared with traditional manual cutting, the efficiency can be improved dozens of times. In the mass production of shirts, suits and other clothing categories, laser cutting machines can quickly process large amounts of fabric, greatly shortening the production cycle. In addition, the laser cutting machine can also cut complex patterns easily, such as contour cutting of lace, embroidery patterns, etc., It creates more elements to clothing design.

 

b. CNC cutting system

  • Principle and function: The CNC cutting system is controlled by computer. Through the pre-input cutting data, it drives the cutting tools to move precisely in the X and Y axis planes to complete the task of cutting fabrics. The system is equipped with advanced sensors and detection devices, which can automatically identify the thickness, texture and other characteristics of the fabric, then adjust the cutting parameters accordingly to ensure the stability and accuracy of the cutting process.
  •  Advantages and applications: A major advantage of the CNC cutting system is its highly automation and intelligence. It can achieve continuous and uninterrupted cutting operations, reduce manual intervention, and reduce the probability of human errors. In production, for basic mass-produced clothing such as T-shirts and jeans, the CNC cutting system can efficiently complete the cutting task, improve production efficiency and ensure product consistency. Moreover, it can also be seamlessly connected with clothing CAD (computer-aided design) software. The pattern of CAD format designed by designer can be directly transferred to the CNC cutting system for cutting, realizing the rapid connection between design and production.

 

Ⅲ.Automatic Sewing Machine

a. Computerized Pattern Sewing Machine

  • Principle and function: Computer pattern sewing machine can precisely control the movement trajectory, needle distance, thread tension and other parameters of the sewing needle through a pre-programmed computer control system, thereby realizing the sewing of various complex patterns and designs.
  • Advantages and applications: Computer pattern sewing machine has highly automation system and easily operation. The operator only needs to enter the corresponding parameters on the control panel to start the machine for sewing. It greatly improves sewing efficiency and reduces the labor intensity of manual operation. In the clothing production line, computer lockstitch sewing machines are widely used in sewing various clothing parts, such as trademarks, patterns, and other accessary sewing. The precisely sewing control system effectively avoid quality problems such as stitch jumper and thread breakage, improve qualification rate.

 

b. Automatic Template Sewing Machine

  • Principle and function: SOMAX automatic template sewing machine uses a template to fix the fabric and sewing track. First, a specific template is made according to the sewing process of garment. After the fabric is placed on the template, the machine automatically sews according to the grooves and tracks on the template. Multiple layers of fabric are available at the same time, and during the sewing process, ensure the sewing effect of each layer of fabric is completely consistent.
  • Advantages and applications: For some garment processes requiring repeated and high-precision sewing, such as pocket sewing, zipper installation, automatic template sewing machines show excellent performance. It can ensure the consistency of the size, shape and position of the pockets, making the appearance of the clothing more neat and beautiful. In the production of high-quality overalls, military and other clothing categories, the application of automatic template sewing machines is particularly widespread, because these clothes have high requirements for process accuracy and quality stability. Meanwhile, it can also quickly adapt to the production requirements of different clothing styles by replacing different templates, improving the flexibility and versatility of production.

 

Ⅳ. the impact of automation equipment on the clothing industry

a. Production efficiency improvement

The wide application of SOMAX automation equipment makes all aspects of clothing production achieve high-speed operation. From cutting to sewing to finishing, the connection between the various processes is closer, reducing the waiting time and conversion time in manual operation. For example, the CNC cutting system can quickly cut the fabric into the desired shape, the computer flat sewing machine and automatic template sewing machine can efficiently complete the sewing task, the automatic ironing and packaging equipment can timely process the finished product, the entire production process has been greatly optimized, the production efficiency has been greatly improved, and the enterprise can produce more clothing products in a shorter time. Meet the needs of the market.

 

b. Product quality improvement

The high accuracy and stability of SOMAX automation equipment are key factors in improving clothing quality. Laser cutting machine and CNC cutting system ensure the precision of cutting, so that the garment pattern is more in line with the design requirements. The precise sewing control of computer flat sewing machine and automatic template sewing machine avoids the stitch problem and makes the stitching more firm and beautiful. Automatic ironing equipment makes the appearance of clothing more flat and crisp. All these help to reduce the defective rate in the clothing production process, improve the overall quality, and enhance the credibility and competitiveness of clothing brands in the market.

 

c. Labor structure adjustment and cost control

With the popularity of SOMAX automation equipment in the garment sewing industry, the traditional production mode that relies heavily on manual labor has changed. The demand for ordinary sewing workers is gradually decreasing, while the demand for professionals who master the operation, maintenance and programming technology of automated equipment is increasing. This has prompted garment enterprises to adjust the structure of the labor force, increase investment in staff skills training, and cultivate a group of high-quality technical personnel. Although the application of automation equipment requires a certain cost input in equipment acquisition and maintenance, in the long run, due to the improvement of production efficiency and the reduction of labor costs, the total cost of the enterprise has been effectively controlled, and the profitability of the enterprise has been improved.

 

d. Promote personalized customization and flexible production

Automatic equipment and information technology make the availability of personalized customization and flexible production.By clothing CAD software,3D body scanning technology and automatic equipment, garments enterprises can rapidly design the pattern according to consumers’ personalized requirements, convert to digital which can be recognized by automatic equipment, and achieve small amount, multi-style personalized clothing production.For instance,the consumers can customize style,fabric and size,the garments manufacturer use automatic equipment rapidly produce and deliver, meeting consumers’ increasingly requirements, improved customers’ satisfaction and opened up new market space for clothing companies

 

The application of automatic equipment on clothing sewing is becoming an unstoppable trend.It shows excellent performance and advantages on cutting, sewing and other process.Not only improved the efficiency and quality, but also changing the labor adjustment, cost control, development of personalized customization and flexible production.With technology developing,SOMAX automatic equipment will become more and more intelligent, Integrated and efficiently, Injecting continuous power for clothing industry Innovation and development. Clothing enterprises should actively accept changing of automation technology, increase their efforts in research and development, introduction and application of automation equipment, enhance their core competitiveness, and occupy a favorable position in the global clothing market competition.

Advantage of UV flatbed printer

Nowadays, the application of UV flatbed printer always tackles all the fields of our daily life from the signs in the mall, outdoor advertising display to the business card and little gifts. We can see them everywhere. Comparing with the traditional printer method, the UV flatbed printer has great advantage as following:

1, UV flatbed printer is more widely used due to the choice for materials. The soft and flexible material like light film, carpet, leather,canvas, hard ones like glass, wooden craft, photo frame, door, ceiling, wood, acrylic board, aluminum plate, corrugated paper, ceramic tile, plexiglass, metal and so on. It is also suitable for the different shells for mobile phone,camera, music player, bluetooth headset, refrigerator and laptop etc.

2, The printing process is environmentally without the sewage and noise. It is controlled by computer and use the ink on-demand no need water.

3, sinodigitech UV flatbed printer could meet the personalized demands. The engineer design the picture through the computer and make the change any time. And then the design in computer is the same with the finished products after printing, no waste and repeat to product. Moreover, the image is very precious and clear with high artistic, especially for photography and painting pattern.

4, The using of UV flatbed printer is more economically and efficiently. It is equipped with advanced technologies of accurate location and zero rejection to make the image once time with photo effect. It saves the cost and labor greatly with quick delivery time. No need to typeset, no need sample first.

UV flatbed printer