PCT Test Purpose and Application (3)

The way water vapor enters the IC package:

1. Water absorbed by IC chip and lead frame and silver paste used in SMT

2. Moisture absorbed in the plastic sealing material

3. The device may be affected when the humidity in the plastic sealing room is high;

4. After the encapsulation of the device, water vapor permeates through the plastic sealant and the gap between the plastic sealant and the lead frame, because there is only a mechanical combination between the plastic and the lead frame, so there is inevitably a small gap between the lead frame and the plastic.

Note: As long as the gap between the sealant is greater than 3.4*10^-10m, water molecules can pass through the sealant protection Note: The airtight package is not sensitive to water vapor, generally do not use accelerated temperature and humidity test to evaluate its reliability, but to measure its air tightness, internal water vapor content, etc.

PCT test description for JESD22-A102:

It is used to evaluate the integrity of non-airtight packaged devices against water vapor in water vapor condensation or saturated water vapor environments. The sample is placed in a condensed, high-humidity environment under high pressure to allow water vapor to enter the package, exposing weaknesses in the package such as corrosion of the delamination and metallization layers. This test is used to evaluate new package structures or updates of materials and designs in the package body. It should be noted that there will be some internal or external failure mechanisms in this test that do not match the actual application situation. Since absorbed water vapor reduces the glass transition temperature of most polymer materials, an unreal failure mode may occur when the temperature is higher than the glass transition temperature.

External pin tin short circuit: The ionization effect caused by moisture in the package external pin will cause abnormal growth of ion migration, resulting in short circuit between pins.

Moisture causes corrosion inside the package:

The cracks caused by the moisture through the packaging process bring external ion contamination to the surface of the wafer, and after passing through the surface defects such as: protective layer pinholes, cracks, poor covers... Etc., into the semiconductor original, causing corrosion and leakage current... Such problems, if there is applied bias then the fault is more likely to occur.

PCT test conditions:

(Collate PCB, PCT, IC semiconductor and related materials have relevant test conditions on PCT[steam pot test]) PCT test purpose and application

Precision Oven Manual

Precision ovens are suitable for semiconductor devices in the electronic industry, curing and aging of electronic components, high-temperature precision testing of plastic and rubber, molding processes for telephone handle wires, as well as experimental or workshop production lines in higher education research institutions and industrial and mining enterprises that require high product temperatures.

This instrument is equipped with a two-level temperature control system, dual protection, automatic cut-off for overheating, safe and reliable. The column alarm device has a temperature rise and constant temperature light display. When using this instrument in large quantities in the production workshop, which instrument has reached the constant temperature requirement and which one is still in the heating state can be clearly seen.

The instrument liner is made of high-quality mirror stainless steel, the outer shell is sprayed with plastic, and a safety door lock is installed. The front door adopts a high-temperature resistant glass observation window, which can observe the condition of the test piece inside the box at any time.

Dear customer:

Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!

Service conditions for high, low temperature, and low pressure test chambers

One of the usage conditions for high, low temperature, and low pressure test chambers: environmental conditions

a、 Temperature: 15 ℃~35 ℃;

b、 Relative humidity: not exceeding 85%;

c、 Atmospheric pressure: 80kPa~106kPa

d、 There is no strong vibration or corrosive gas in the surrounding area;

e、 No direct sunlight exposure or direct radiation from other cold or heat sources;

f、 There is no strong airflow around, and when the surrounding air needs to be forced to flow, the airflow should not be directly blown onto the box;

g、 The influence of magnetic field on the control circuit of the interference free test box in the surrounding area;

h、 There is no high concentration of dust or corrosive substances in the surrounding area.

Condition 2 for the use of high, low temperature, and low pressure test chambers: Power supply conditions

a、 AC voltage: 220V ± 22V or 380V ± 38V;

b、 Frequency: 50HZ ± 0.5HZ

Condition Three for the Use of High, Low Temperature, and Low Pressure Test Chambers: Water Supply Conditions

It is advisable to use tap water or circulating water that meets the following conditions:

a、 Water temperature: not higher than 30 ℃;

b、 Water pressure: 0.1MPa~0.3MPa;

c、 Water quality: meets industrial water standards.

Condition 4 for the use of high, low temperature, and low pressure test chambers: Test load conditions

The load of the test chamber should meet the following conditions every week:

a、 The total mass of the load shall not exceed 80KG per cubic meter within the working chamber volume

b、 The total volume of the load shall not exceed 5/1 of the working chamber volume

c、 On any cross-section perpendicular to the prevailing wind direction, the sum of the load areas should not exceed 3/1 of the cross-sectional area of the working chamber at that location, and the load should not obstruct the flow of airflow when placed.

Dear customer:

Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!

Structural characteristics of temperature and humidity control test chamber

Suitable for various small electrical appliances, instruments, materials, and components for wet heat testing, it is also suitable for conducting aging tests. This test chamber adopts the most reasonable structure and stable and reliable control method currently available, making it aesthetically pleasing, easy to operate, safe, and with high precision in temperature and humidity control. It is an ideal equipment for conducting constant temperature and humidity tests.

(1) The test box body is in the form of an integral structure, with the refrigeration system located at the lower rear of the box and the control system located at the upper part of the test box.

(2) Inside the air duct interlayer at one end of the studio, there are devices such as heaters, refrigeration evaporators, and fan blades distributed; On the left side of the test box, there is a Ø 50 cable hole, and the test box is a single door (stainless steel embedded door handle)

(3) The double-layer high temperature and anti-aging silicone rubber seal can effectively ensure the temperature loss of the test chamber

(4) There are observation windows, frost prevention devices, and switchable lighting fixtures on the box door. The observation window adopts multi-layer hollow tempered glass, and the inner adhesive sheet conductive film is heated and defrosted. The lighting fixtures adopt imported brand Philips lamps, which can effectively observe the experimental changes in the studio from all angles.

The refrigeration cycle of the temperature and humidity control box adopts the reverse Carnot cycle, which consists of two isothermal processes and two adiabatic processes. The process is as follows: the refrigerant is adiabatically compressed to a higher pressure by the compressor, and the work consumed increases the exhaust temperature. Then, the refrigerant exchanges heat with the surrounding medium through the condenser and transfers heat to the surrounding medium. After the refrigerant undergoes adiabatic expansion through the shut-off valve, the temperature of the refrigerant decreases. Finally, the refrigerant absorbs heat from the object at a higher temperature through the evaporator, causing the temperature of the cooled object to decrease. This cycle repeats itself to achieve the goal of cooling down.

The refrigeration system design of this test chamber applies energy regulation technology, which can ensure the normal operation of the refrigeration unit and effectively adjust the energy consumption and refrigeration capacity of the refrigeration system, so as to maintain the refrigeration system in the optimal operating state. By using Balanced Temperature Control (BTC), the control system automatically calculates the output of the heater based on the set temperature point through PID calculation when the refrigeration system is working continuously, ultimately achieving a dynamic balance.

Dear customer:

 

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

Tablet Reliability Test

A Tablet Computer, also known as a Tablet Personal Computer (Tablet PC), is a small, portable personal computer that uses a touch screen as its basic input device. It is an electronic product with strong mobility, and it can be seen everywhere in life (such as waiting stations, trains, high-speed trains, cafes, restaurants, meeting rooms, suburbs, etc.). People carry only simple coat protection or even no, in order to facilitate use, the design reduces the size, so that it can be directly placed in the pocket or handbag, backpack, but the tablet computer in the process of moving will also experience many environmental physical changes (such as temperature, humidity, vibration, impact, extrusion, etc.). Etc.) and natural damage (such as ultraviolet light, sunlight, dust, salt spray, water droplets... It will also cause artificial unintentional injury or abnormal operation and misoperation, and even cause failure and damage (such as: household chemicals, hand sweating, falling, terminal insertion and removal too much, pocket friction, crystal nails... These will shorten the life of the tablet computer, in order to ensure the reliability of the product and extend the service life to improve, we must carry out a number of environmental reliability test projects on the tablet computer, the following relevant tests for your reference.

Environmental test project description:

Simulate various harsh environments and reliability assessments used by tablet computers to test whether their performance meets the requirements; It mainly includes high and low temperature operation and high and low temperature storage, temperature and condensation, temperature cycle and shock, wet and heat combination test, ultraviolet, sunlight, drip, dust, salt spray and other tests.

Operating temperature range: 0℃ ~ 35℃/5% ~ 95%RH

Storage temperature range: -10℃ ~ 50℃/10% ~ 90%RH

Operating low temperature test: -10℃/2h/ power operation

Operating high temperature test: 40℃/8h/ all running

Storage low temperature test: -20℃/96h/ shutdown

Storage high temperature test: 60℃/96h/ shutdown

High temperature test of vehicle storage: 85℃/96h/ shutdown

Temperature shock: -40℃(30min)←→80℃(30min)/10cycle

Wet heat test: 40℃/95%R.H./48h/ power standby

Hot and humid cycle test: 40℃/95%R.H./1h→ramp:1℃/min→-10℃/1h, 20cycles, power standby

Wet heat test: 40℃/95%R.H./48h/ power standby

Hot and humid cycle test: 40℃/95%R.H./1h→ramp:1℃/min→-10℃/1h, 20cycles, power standby

Weather resistance test:

Simulation of the most severe natural conditions, solar thermal effect test, each cycle of 24 hours, 8 hours of continuous exposure, 16 hours to keep dark, each cycle radiation amount of 8.96 kWh/m2, a total of 10cycles.

Salt spray test:

5% sodium chloride solution/Water temperature 35°C/PH 6.5~7.2/24h/ Shutdown → Pure water wipe shell →55°C/0.5h→ Function test: after 2 hours, after 40/80%R.H./168h.

Dripping test: According to IEC60529, in line with IPX2 waterproof rating, can prevent water droplets falling at an Angle of less than 15 degrees from entering the tablet computer and causing damage. Test conditions: water flow rate 3mm/min, 2.5min at each position, checkpoint: after test, 24 hours later, standby for 1 week.

Dust Test:

According to IEC60529, in line with the IP5X dust class, can not completely prevent the entry of dust but does not affect the device should be the action and anquan, in addition to tablet computers are currently many personal mobile portable 3C products commonly used dust standards, such as: mobile phones, digital cameras, MP3, MP4... Let's wait.

Conditions:

Dust sample 110mm/3 ~ 8h/ test for dynamic operation

After the test, a microscope is used to detect whether dust particles will enter the interior space of the tablet.

Chemical staining test:

Confirm the external components related to the tablet, confirm the chemical resistance of household chemicals, chemicals: sunscreen, lipstick, hand cream, mosquito repellent, cooking oil (salad oil, sunflower oil, olive oil... Etc.), the test time is 24 hours, check the color, gloss, surface smoothness... Etc., and confirm whether there are bubbles or cracks.

Mechanical test:

Test the strength of the mechanical structure of the tablet computer and the wear resistance of the key components; Mainly includes vibration test, drop test, impact test, plug test, and wear test... Etc.

Fall test: The height of 130cm, free fall on the smooth soil surface, each side fell 7 times, 2 sides a total of 14 times, tablet computer in standby state, each fall, the function of the test product is checked.

Repeated drop test: the height of 30cm, free drop on the smooth dense surface of 2cm thickness, each side fell 100 times, each interval of 2s, 7 sides a total of 700 times, every 20 times, check the function of the experimental product, tablet computer is in the state of power.

Random vibration test: frequency 30 ~ 100Hz, 2G, axial: three axial. Time: 1 hour in each direction, for a total of three hours, the tablet is in standby mode.

Screen impact resistance test: 11φ/5.5g copper ball fell on the center surface of 1m object at 1.8m height and 3ψ/9g stainless steel ball fell at 30cm height

Screen writing durability: more than 100,000 words (width R0.8mm, pressure 250g)

Screen touch durability: 1 million, 10 million, 160 million, 200 million times or more (width R8mm, hardness 60°, pressure 250g, 2 times per second)

Screen flat press test: the diameter of the rubber block is 8mm, the pressure speed is 1.2mm/min, the vertical direction is 5kg force flat press the window 3 times, each time for 5 seconds, the screen should display normally.

Screen front flat press test: The entire contact area, the direction of the vertical 25kg force front flat press each side of the tablet computer, for 10 seconds, flat press 3 times, there should be no abnormal.

Earphone plug and remove test: Insert the earphone vertically into the earphone hole, and then pull it out vertically. Repeat this for more than 5000 times

I/O plug and pull test: The tablet is in standby state, and the plug terminal connector is pulled out, a total of more than 5000 times

Pocket friction test: Simulate various materials pocket or backpack, the tablet is repeatedly rubbed in the pocket 2,000 times (friction test will also add some mixed dust particles, including dust particles, yan grass particles, fluff and paper particles for mixing test).

Screen hardness test: hardness greater than class 7 (ASTM D 3363, JIS 5400)

Screen impact test: hit the most vulnerable sides and center of the panel with a force of more than 5㎏

 

The development prospects of high and low temperature wet heat test chambers are promising

Nowadays, China's environmental testing equipment industry is rapidly developing, constantly innovating and surpassing. However, compared to the international level, China has only reached the technical level of the mid-1990s. The development of modern industrial testing equipment not only depends on the level of product technology, but also involves engineering application technology. But many products in our country have already reached the level of international mainstream products, with a wide variety, complete specifications, low prices, and are very competitive in the international market; For example, the high and low temperature wet heat test chamber has reached the international product level.

The high and low temperature damp heat test chamber in China has done very well both in terms of product reliability and product precision. Now the test chamber in China is becoming more and more intelligent and integrated into the Internet. As long as you have a computer, you can control it anywhere and anytime; And the price is relatively cheaper compared to foreign countries, with the same quality but different prices. However, it is still necessary to constantly innovate technological indicators, constantly surpass oneself, and become a leader in environmental testing equipment. From the current perspective, the development path of high and low temperature wet heat test chambers is bright.

On the other hand, China's environmental testing equipment industry is accelerating from laboratories to the forefront of production, and to people's homes and lives. Portable, handheld, and personalized instruments are developing in large numbers, and commodity testing, environmental testing, and health testing have become new demand hotspots; The current trend in the development of instruments and meters is on the rise. It is believed that soon, China's leading product in the environmental testing industry, the high and low temperature wet heat test chamber, will be far ahead in terms of technology, brand, and other aspects internationally.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

UV accelerated aging testing machine with humid condensation environment and water spray system

In many outdoor environments, materials can be kept moist for up to 12 hours per day. Research has shown that the main factor causing outdoor humidity is dew, not rainwater. GUV simulates outdoor moisture erosion through its unique condensation function. In the condensation cycle during the experiment, the water in the reservoir at the bottom of the testing chamber is heated to generate hot steam, which fills the entire testing chamber. The hot steam maintains the relative humidity in the testing chamber at 100% and maintains a relatively high temperature. The sample is fixed on the side wall of the testing chamber, so that the testing surface of the sample is exposed to the ambient air inside the testing chamber. The outward side of the sample exposed to the natural environment has a cooling effect, resulting in a temperature difference between the inner and outer surfaces of the sample. The occurrence of this temperature difference causes the sample to always have liquid water generated by condensation on its testing surface throughout the entire condensation cycle.

Due to outdoor exposure to moisture for up to ten hours a day, a typical condensation cycle typically lasts for several hours. GUV provides two methods for simulating humidity. The most commonly used method is condensation, which is the best way to simulate outdoor moisture erosion. All GUV models are capable of running condensation cycles. Because some application conditions also require the use of water spray to achieve practical results, some GUV models can operate both condensation cycle and water spray cycle.

For certain applications, water spray can better simulate the environmental conditions of final use. Water spraying is very effective in simulating thermal shock or mechanical erosion caused by temperature fluctuations and rainwater erosion. Under certain practical application conditions, such as sunlight, when the accumulated heat rapidly dissipates due to sudden showers, the temperature of the material will undergo a sharp change, resulting in thermal shock, which is a test for many materials. GUV's water spray can simulate thermal shock and/or stress corrosion. The spray system has 12 nozzles, with 6 on each side of the testing room; The sprinkler system can run for a few minutes and then shut down. This short-term water spray can quickly cool the sample and create conditions for thermal shock.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

 

Exploring the Advantages of the Single Jersey Knitting Machine

 

As the textile industry continues to evolve, advanced machinery plays a critical role in increasing productivity and ensuring high-quality fabric production. One such indispensable machine is the single jersey knitting machine. This innovative equipment is designed to produce single jersey fabrics, a type of lightweight and stretchy knit that is widely used in t-shirts, sportswear, casual clothing, and more. In this blog, we will explore the key features and advantages of the Single Jersey Knitting Machine, highlighting why it has become a favorite among manufacturers worldwide.

 

Key Features of the Single Jersey Knitting Machine

 

High Efficiency and Speed
This mchine is renowned for its ability to produce large quantities of fabric at an impressive speed. With advanced technology, it ensures that production lines can operate smoothly and consistently, meeting the demands of large-scale manufacturing. This high-speed performance directly translates to reduced lead times and faster market deliveries.

 

Precision in Fabric Production
One of the standout features of this machine is its ability to produce uniform and high-quality fabrics. The machine uses precision needles and cutting-edge mechanisms that ensure the knitted fabric has a consistent texture, uniform stitches, and minimal defects. This precision is crucial in maintaining fabric quality, especially for industries where the slightest variation can impact the final product.

 

Versatility in Yarn Compatibility
The basic jersey knitting machine is highly versatile when it comes to working with different types of yarn. Whether it’s cotton, polyester, spandex, or blended materials, this machine can handle a variety of yarns with ease. This flexibility is a significant advantage for manufacturers who need to produce a diverse range of products with different fabric compositions.

 

Ease of Operation and Maintenance
The machine is designed with user-friendliness in mind. It is equipped with an intuitive control system that allows operators to easily adjust settings for different fabric requirements. Additionally, the basic single jersey machine is built with durable components that require minimal maintenance, reducing downtime and operational costs.

 

Energy Efficiency
In today’s environmentally conscious world, energy efficiency is a critical factor in manufacturing. The knitting machine is engineered to consume less energy while delivering top-notch performance. This not only helps reduce the carbon footprint but also lowers operational costs, making it an economically sound choice for manufacturers.

 

 

Benefits of Using a Single Jersey Knitting Machine

 

Cost-Effective Fabric Production
The combination of speed, efficiency, and minimal maintenance makes the machine a cost-effective solution for fabric production. It enables manufacturers to produce high volumes of fabric without compromising on quality, ultimately leading to greater profitability.

 

Enhanced Fabric Properties
Fabrics produced on a single jersey knitting machine are known for their lightweight and breathable characteristics. These properties make them ideal for garments that require comfort and flexibility, such as casual wear and sports apparel. The fabric also has excellent stretch and recovery, ensuring a good fit and long-lasting wear.

 

Customization Options
With the flexibility to work with different yarn types and the ability to adjust machine settings, manufacturers can easily customize the fabric to meet specific requirements. This makes the single jersey knitting machine ideal for producing everything from basic t-shirts to more complex designs with intricate patterns or unique textures.

 

Consistent Quality Control
The precision engineering of this machine ensures that each fabric roll maintains the same high standards of quality. This consistency is vital for brand reputation, as it ensures that end products meet the expectations of both consumers and retailers.

 

Adaptability to Market Trends
The textile industry is dynamic, with trends and consumer demands constantly changing. The single jersey knitting machine offers the adaptability manufacturers need to keep up with these trends. Whether the demand is for organic cotton fabrics or performance-enhancing synthetic blends, this machine can adjust to the evolving needs of the market.

 

The single jersey knitting machine stands out as a critical asset in the textile industry, offering numerous advantages in terms of speed, precision, versatility, and cost efficiency. Its ability to produce high-quality fabrics that cater to a wide range of uses—from casual clothing to sportswear—makes it an essential tool for manufacturers. With its ease of operation, energy efficiency, and capacity for customization, this machine is a valuable investment that helps businesses stay competitive in a fast-paced industry.

 

As demand for comfortable and versatile fabrics continues to grow, the single jersey knitting machine offers manufacturers a reliable solution to meet market needs efficiently and effectively. By investing in this advanced knitting technology, manufacturers can ensure they remain at the forefront of fabric innovation while keeping production costs in check.

Are you tired of spending countless hours manually sealing cans? Look no further! Introducing the Factory Price 60 Cans Per Minute Automatic Can Seamer Machine, the ultimate solution for all your can sealing needs. This state-of-the-art machine is designed to make your production process faster, more efficient, and highly cost-effective. Let’s dive into the unique features and benefits that set this can sealer apart from the rest.

Unparalleled Speed and Efficiency

The Factory Price Automatic Can Seamer Machine is a game-changer when it comes to speed and efficiency. With a remarkable sealing rate of 60 cans per minute, this machine outperforms any other option on the market. Gone are the days of manually sealing cans one by one, wasting precious time and effort. With this automated can sealer, you can increase your production output significantly, allowing you to meet even the highest demands in no time.

Superior Precision and Quality

Consistency and precision are paramount when it comes to can sealing. The Factory Price Automatic Can Seamer Machine ensures unparalleled precision with every seal. Utilizing advanced technology and precision engineering, this machine guarantees a perfect seal on every can, eliminating the risk of leaks or contamination. Say goodbye to faulty seals and hello to consistently high-quality, properly sealed cans.

Versatile and User-Friendly Design

The versatility of the Factory Price Automatic Can Seamer Machine is one of its key advantages. Designed to accommodate a wide range of can sizes, this machine can handle various diameters and heights effortlessly. Its user-friendly interface allows for easy customization, making it suitable for different canning applications. Whether you’re sealing food cans, beverage cans, or other products, this machine will adapt to your specific needs.

Cost-Effective Solution

Investing in the Factory Price Automatic Can Seamer Machine is an intelligent financial decision. Not only does it boost your productivity and output, but it also reduces labor costs. By automating the can sealing process, you can allocate your human resources to more crucial tasks, maximizing their efficiency. Additionally, the machine’s durable construction ensures its longevity, minimizing maintenance and repair expenses in the long run.

Safety and Reliability

The Factory Price Automatic Can Seamer Machine prioritizes safety and reliability. Equipped with advanced safety features, including emergency stop buttons and protective enclosures, it guarantees the well-being of your operators. Additionally, its robust build and high-quality components ensure a reliable performance, minimizing downtime and maximizing productivity.

In conclusion, the Factory Price 60 Cans Per Minute Automatic Can Seamer Machine is a game-changer for can sealing enthusiasts. With its unparalleled speed, precision, versatility, cost-effectiveness, and robustness, this machine is a must-have for any business that values efficiency and quality. Say goodbye to manual labor and hello to an automated, worry-free can sealing process. Boost your productivity, streamline your operations, and get ready to take your canning business to new heights!

Production Capacities of fully automatic capsule filling machines vs. Semi-Automatic Capsule Filling Machines

 

Fully Automatic Capsule Filling Machines

Production Capacity:

Typically designed for high-volume production, capable of filling thousands of capsules per hour (often ranging from 20,000 to 100,000 capsules or more, depending on the model).

  

Factors Influencing Throughput:

1. Machine Design: The complexity and efficiency of the machine's design directly impact speed and capacity.

2. Filling Mechanism: Advanced filling mechanisms (e.g., vacuum or pressure systems) can enhance speed and accuracy.

3. Automation Level: Higher automation reduces downtime and speeds up the overall process.

4. Material Properties: The flowability and consistency of the filling material can affect how quickly capsules are filled.

5. Maintenance and Downtime: Regular maintenance and fewer breakdowns lead to higher throughput.

 

Semi-Automatic Capsule Filling Machines

 

Production Capacity:

Generally have a lower production capacity, often filling hundreds to a few thousand capsules per hour (typically ranging from 1,000 to 20,000 capsules).

 

Factors Influencing Throughput:

1. Operator Skill: The efficiency and experience of the operator can significantly affect the speed of production.

2. Manual Steps: More manual steps in the filling process lead to slower production rates.

3. Batch Size: Smaller batch sizes may require more setup time per batch, affecting overall throughput.

4. Material Handling: The ease of loading and unloading materials can impact the speed of operation.

5. Machine Configuration: Simpler designs may be easier to operate but may not achieve the same speeds as more complex machines.

 

Summary

 

Throughput Differences: Fully-Auto Capsule Filler have significantly higher throughput compared to Semi auto capsule filler due to their design and automation.

 

Influencing Factors: Factors such as machine design, operator skill, material properties, and maintenance practices play crucial roles in determining the production capacity and efficiency of both types of machines. 

 

In choosing between NJP automatic capsule filling machine and CGN-208Pro Semi-auto Capsule Filling Machine, companies should consider their production needs, budget, and the desired level of automation to determine the most suitable option for their operations.