When the Aluminum extrusion machine is operating normally, the aluminum forming speed is consistent and uniform. If the extruder is not running smoothly or is unable to extrude aluminum profiles, it is likely due to the following reasons:

1，Low Aluminum Billet Temperature: If the aluminum billet's temperature is too low and does not reach the required extrusion temperature, it can cause difficulties. The billet temperature should be maintained between 400-540°C (for 6xxx series aluminum alloys), with an optimal range of 470-500°C. The required temperature varies for different aluminum profiles. If the temperature is too high, it can cause tearing; if too low, it can reduce extrusion speed because the aluminum needs to be softened. Most of the frictional force generated during extrusion is converted into heat, leading to an increase in temperature. The temperature rise is proportional to the extrusion speed and extrusion pressure. Therefore, to reduce deformation resistance and achieve a high extrusion speed, it is essential to control the extrusion temperature within the desired range.

2，Die Temperature: The die temperature is crucial for both the quality of the extruded profile and the extrusion speed. Typically, the die temperature should not be lower than 426°C before extrusion. If the temperature is too low, it can lead to clogging or even damage the die. Therefore, die temperature is a key factor affecting whether the aluminum profile extruder can achieve high productivity.

3， Extrusion Cylinder Temperature: During the preheating phase of the extruder, it is important to avoid excessive thermal stress and ensure that internal thermal stress is eliminated. The required temperature for the extrusion cylinder varies depending on the type of aluminum billet but generally needs to be above 426°C.

4， Low Extrusion Speed: A low extrusion speed can result in insufficient extrusion pressure, making it difficult to extrude the aluminum profile.

In addition to the primary reasons mentioned above, there are other potential causes such as high oil temperature, insufficient lubrication of the extruder, poor die design, and improper aluminum billet length.

Our company, Huanan Heavy Industry Technology Co., Ltd., has 30 years of experience in the extrusion industry, producing approximately 160 to 200 Aluminum extrusion machines annually. We have accumulated substantial knowledge and experience in extruder technology. If you would like to discuss extrusion machine-related topics, feel free to contact us at jessica@huananmachine.com. For more information, please visit our website: www.huananmachine.com.

 

                                        What is the typical lifespan of an aluminum extruder?

In general, the lifespan of an extruder can range from 5 to 20 years. At Huanan Heavy Industry Technology Co., Ltd., the aluminum extruders we produce have a minimum lifespan of 10 to 20 years, with an average lifespan of around 15 years. However, the exact lifespan varies depending on several factors, such as the type of materials being processed, production volume, extrusion time, machine maintenance, equipment manufacturing quality, and the operating environment. Therefore, it's difficult to provide a specific lifespan for an Aluminum extrusion machine.

If the materials being processed cause significant wear on the cutting edge of the Aluminum extrusion machine , or if there is high production volume and extended continuous operation, the extruder's lifespan may be shorter. Additionally, if the extruder is not properly maintained and serviced in a timely manner, or if the working environment is harsh, its lifespan could also be affected.

 

To extend the lifespan of an Aluminum extrusion press, it is essential to choose reliable, high-quality equipment, ensuring the manufacturing quality and design technology meet standards. At the same time, the machine should be used correctly, following the guidelines in the user manual, with regular inspections and maintenance carried out. Parts should be replaced, repaired, or serviced promptly. Moreover, it is important to manage the equipment's working environment, ensuring the machine is operating under favorable conditions to prevent external factors from negatively affecting the extruder.

 

 

In the fast-paced world of food production, efficiency and consistency are key factors for success. As demands for quality bread products continue to rise, the need for advanced technology becomes evident. One such example is the fully automatic bread production line, equipped with the cutting-edge Panasonic Sensor 380V Kaya Bun Bread Production Line. This innovative equipment revolutionizes the process of bread manufacturing, particularly in the production of long bun bread, bread bun, brioche bread bun, and the popular Kaya bun.

Gone are the days of manual labor and time-consuming processes. With the automatic production line, bread manufacturers witness a drastic improvement in their productivity. By automating various stages of the production process, including dough mixing, shaping, proofing, and baking, the baking industry can now achieve a higher output rate while maintaining optimum quality.

The Panasonic Sensor 380V Kaya Bun Bread Production Line boasts state-of-the-art technology. Its advanced sensors allow for precise and accurate measurements, ensuring consistent dough quality and minimizing wastage. With its user-friendly interface, operators can easily monitor and control the production flow, making adjustments as necessary in real-time. This level of automation not only reduces human errors but also significantly cuts down on production time.

Understanding the diverse needs of the baking industry, this production line offers versatility. It can handle various dough types, ensuring the production of different bread products without compromising on their unique characteristics. Whether it’s the fluffiness of a brioche bread bun or the delightful texture of a Kaya bun, this equipment delivers exceptional results consistently.

From a business perspective, investing in an automatic bread production line provides immense benefits. The increased production capacity allows companies to meet growing demands, while preserving the integrity and taste of their bread products. Moreover, the streamlined production process reduces labor costs and enhances overall efficiency, resulting in improved profitability.

In conclusion, the introduction of the Panasonic Sensor 380V Kaya Bun Bread Production Line signifies a significant advancement in the bread manufacturing industry. This fully automatic equipment revolutionizes the way bread is produced, enhancing productivity, consistency, and overall quality. By embracing automated technology, bakeries can stay ahead of the competition, meeting the demands of consumers while exceeding their expectations.

In today’s industrial landscape, precision and efficiency play a crucial role in maximizing manufacturing operations. The need for specialized machinery to fabricate and shape rubber components has become increasingly significant. Rubber gaskets, washers, mandrels, and rubber bands are essential elements used in a wide range of applications, from automotive and aerospace industries to plumbing and sealing solutions.

To meet the ever-growing demand for high-quality rubber components, manufacturers have developed cutting-edge machinery capable of accurately and swiftly producing these vital parts. Let’s delve into the world of cutting machines designed specifically for rubber gaskets, washers, vacuum mandrels, and rubber bands.

Rubber Gasket Cutting Machine

Rubber gaskets act as a barrier, preventing leakage and providing a secure seal in numerous applications. A rubber gasket cutting machine is specifically engineered to swiftly and precisely cut gaskets in various shapes and sizes, catering to different industrial requirements. Equipped with advanced technology, these machines ensure consistent accuracy, reducing both waste and production time.

Rubber Gasket Cutter

For smaller-scale operations or projects that require greater mobility, a rubber gasket cutter is an invaluable tool. With a handheld design, this machine allows operators to cut rubber gaskets with ease and precision, making it an ideal choice for on-site installations or repairs. Despite its portable size, the rubber gasket cutter maintains exceptional cutting quality, ensuring a tight seal even in challenging environments.

Washer Cutter

Washers, commonly used to distribute load and prevent leakage in fastening applications, are essential components in various industries. A washer cutter is specifically designed to accurately cut washers of different sizes and materials. With the ability to cut numerous washers in a short time, this machine significantly enhances productivity and reduces production costs.

Vacuum Mandrel Cutting Machine

Vacuum mandrels, widely utilized in the automotive and aerospace sectors, require precise cutting to serve their intended purpose effectively. A vacuum mandrel cutting machine combines the benefits of automation and precision, ensuring impeccable cutting quality. These machines are equipped with advanced features such as CNC control systems and intelligent sensors, enabling accurate and efficient production of vacuum mandrels.

Mandrel Gasket Cutting Machine

Similar to rubber gaskets, mandrel gaskets are crucial components used in various industrial applications. A mandrel gasket cutting machine delivers exceptional precision and versatility, allowing manufacturers to produce gaskets of different sizes and materials. By automating the cutting process, this machine optimizes production efficiency and reduces human error, leading to higher quality gaskets.

Rubber Band Cutting Machine

Rubber bands find extensive use in packaging, stationery, and various other applications where flexibility and elasticity are required. A rubber band cutting machine streamlines the process of cutting rubber bands to specific lengths. By automating this task, manufacturers can swiftly produce uniform-sized rubber bands, promoting efficient packaging and reducing wastage.

In conclusion, the advent of cutting machines tailored for rubber gaskets, washers, vacuum mandrels, and rubber bands has revolutionized the manufacturing industry. These machines enhance efficiency and precision, enabling manufacturers to produce high-quality components while reducing waste and production time. Embracing these cutting-edge technologies equips businesses with a competitive edge in the ever-evolving industrial landscape.

A Brief Analysis of the Five Characteristics of Walk in Laboratories

The walk-in laboratory has been upgraded on the basis of the original walk-in laboratory, with the characteristics of large testing space and operators being able to operate the test products in the laboratory, providing conditions for temperature and humidity environment testing for industrial manufacturers' batch or large parts, semi-finished products, and finished products. Adopting advanced Chinese LCD display screen touch screen, various complex program settings can be carried out. The program settings adopt dialogue mode, and the operation is simple and fast. It can achieve automatic operation of the refrigeration machine, maximizing automation, and can be equipped with LAN communication interfaces for users to remotely process and centrally control. It can record temperature and temperature parameters for 90 days, and is equipped with a paperless recorder.

5 characteristics of walk-in laboratory

1. Having an extremely wide temperature and humidity control range, it can meet various needs of users. By adopting a unique balanced temperature and humidity control method, a safe and precise temperature and humidity environment can be achieved. Having stable and balanced heating and humidification performance, it can achieve high-precision and highly stable temperature and humidity control.

2. Equipped with high-precision intelligent temperature regulators, temperature and humidity are displayed using LED digital display. Optional temperature and humidity recorder.

3. The refrigeration circuit is automatically selected, and the automatic control device has the performance of automatically selecting and operating the refrigeration circuit according to the set value of temperature, achieving direct start of the refrigeration machine and direct cooling under high temperature conditions.

4. The inner door is equipped with a large observation window, which facilitates the observation of the experimental status of the test samples.

5. Equipped with advanced safety and protection devices - residual current circuit breaker, over temperature protector, phase loss protector, and water cut-off protector.

Dear customer:

Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!

Basic troubleshooting methods for high and low temperature test chambers:

1、 High and low temperature testing equipment. In high temperature testing, if the temperature change does not reach the test temperature value, the electrical system can be checked and the faults can be eliminated one by one. If the temperature rises slowly, you need to check the air circulation system to see if the regulating baffle of the air circulation is open normally. Otherwise, check the motor of the air circulation

Is the operation normal. If the temperature overshoot is severe, it is necessary to adjust the PID setting parameters. If the temperature rises directly and is protected against overheating, the controller will malfunction and the control instrument must be replaced.

2、 When the high and low temperature test equipment suddenly malfunctions during the test operation, the corresponding fault display prompt and audible alarm prompt will appear on the control instrument. The operator can quickly identify which type of fault it belongs to by referring to the troubleshooting chapter in the operation and use of the equipment, and then ask professional personnel to quickly troubleshoot it to ensure the normal progress of the experiment. Other environmental testing equipment may experience other phenomena during use, so it is necessary to analyze and eliminate them specifically. Regular maintenance and upkeep of environmental testing equipment, regular cleaning of the condenser in the refrigeration system, lubrication of moving parts according to the instructions, and regular maintenance and inspection of the electrical control system are essential tasks

3、 If the low temperature of the high and low temperature testing instrument cannot meet the test indicators, then you need to observe the temperature changes, whether the temperature drops very slowly or there is a trend of temperature recovery after reaching a certain value. The former needs to check whether the working chamber is dried before conducting the low temperature test, so that the working chamber can be kept dry before putting the test sample into the working chamber for further testing. If there are too many test samples placed in the working chamber, which prevent the air in the working chamber from fully circulating, after ruling out the above reasons, you need to consider whether it is a fault in the refrigeration system. In this case, you need to hire professional personnel from the Lab Companion manufacturer for maintenance. The latter phenomenon is caused by poor usage environment of the equipment. The temperature and location of the equipment placement (distance between the box and the wall) must meet the requirements (as specified in the equipment operation instructions).

At present, the company's main products include: high and low temperature test chambers, rapid temperature change test chambers, constant temperature and humidity test chambers, and high and low temperature impact test chambers.

High and low temperature laboratory applications

Can determine whether the reliability and stability performance parameters of the product are qualified. Provide a basis for predicting and improving the quality and reliability of products. Structural characteristics of high and low temperature laboratory:

The high and low temperature laboratory adopts imported advanced temperature and humidity control instruments with PID regulation, fast self-tuning, programmable control of cyclic testing, multiple parameter settings, digital display, and extremely convenient reading;

The refrigeration system adopts an original imported high cooling capacity, high-efficiency maintenance free compressor. Adopting a binary cascade refrigeration method and imported environmentally friendly refrigerant, the cooling capacity is controlled by a servo control valve imported from the United States, saving about 30% energy (compared to our previous products).

The warehouse plate unit combination structure adopts internal stainless steel and external special steel plate spray coating treatment. The internal size can be expanded arbitrarily, and it is easy to disassemble and assemble. It can be customized according to customer requirements to match the site design appearance. Cooperate with customer migration.

A high-temperature resistant sealing strip is installed between the door and the shell of the walk-in constant temperature and humidity testing machine, effectively ensuring the sealing of the working room;

It has the functions of system parameter monitoring and equipment fault protection diagnosis. When there is a fault, it is accompanied by an alarm sound to prompt the fault handling measures, and at the same time, it is recorded in the book, which facilitates maintenance personnel to understand the medical history of the equipment. Improve maintenance quality and equipment stability.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

How to handle situations encountered during testing in a programmable constant temperature and humidity test chamber

The handling of interruptions in programmable constant temperature and humidity test chambers is clearly defined in GJB 150, which considers three types of interruptions: interruptions within tolerance range, interruptions under under under test conditions, and interruptions under over test conditions. Different situations have different handling methods. For interruptions within the tolerance range, when the test conditions during the interruption period do not exceed the allowable error range, the interruption time should be considered as a part of the total test time; For the interruption of under test conditions, when the test conditions are below the lower limit of allowable error, the predetermined test conditions should be reached again from the point below the test conditions, and the test should be resumed until the predetermined test cycle is completed; Rework the test sample. If the test conditions do not directly affect the interruption of the test conditions, and if the test sample fails in future tests, the test result should be considered invalid. In practical work, we adopt the method of retesting after repairing the test sample for interruptions caused by faults in the test sample; For test interruptions caused by experimental equipment reasons (such as sudden water or power outages, equipment failures, etc.), if the interruption time is not very long (within 2 hours), we usually handle it according to the under test conditions specified in GJB 150. If the time is too long, the test must be redone. The reason for applying the regulation of interrupting the test in this way is determined by the regulation of stable temperature of the test sample.

The determination of the duration at the test temperature in temperature testing is often based on the sample reaching temperature stability at that temperature. Due to differences in product structure, materials, and testing equipment capabilities, the time it takes for different products to reach temperature stability at the same temperature varies. When the surface of the test sample is heated (or cooled) and gradually transferred to the interior of the test sample. This thermal conduction process is a stable thermal conduction process, and there is a time delay when the internal temperature of the test sample reaches thermal equilibrium compared to the time when the surface of the test sample reaches thermal equilibrium. This time delay is the temperature stabilization time. For test samples that cannot measure temperature stability, the minimum required time is specified. That is, when not in operation and unable to measure, the minimum temperature stability time is 3 hours. When in operation, the minimum temperature stability time is 2 hours. In practical work, we use 2 hours as the temperature stability time. When the test sample reaches temperature stability, if the temperature around the test sample suddenly changes, there is a corresponding time delay for the test sample in thermal equilibrium, that is, in a short period of time, the temperature inside the test sample will not change too much.

During the experiment, if there is a sudden water or power outage or equipment failure, we should first seal the test chamber door, because when the test equipment suddenly stops running, as long as the door is sealed, the temperature of the test chamber door will not change sharply. In a short period of time, the temperature inside the test sample will not change too much; Then, determine whether the interruption has affected the test sample. If it has not affected the test sample and the test equipment can resume normal operation in a short period of time, we can continue the test according to the under test condition interruption handling method specified in GJB 150, unless the interruption has caused some impact on the test sample.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

Introduction to the Solar Simulation Radiation Test Chamber

The solar simulation irradiation test chamber, also known as the "solar radiation protection test device", is divided into three types according to the test standards and methods: air-cooled xenon lamp (LP/SN-500), water-cooled xenon lamp (LP/SN-500), and desktop xenon lamp (TXE). The difference lies in the temperature, humidity, accuracy, time, etc. of the test. It is an indispensable testing instrument in the aging test chamber series.

The test chamber uses an artificial light source combined with a G7 OUTDOOR filter to adjust the system light source to meet the requirements of IEC61646 for solar simulators by simulating the radiation in natural sunlight. The above system light source is used to conduct the IEC61646 photoaging test on the solar cell module, and the temperature on the back of the module needs to be constantly controlled between 50 ± 10oC during the test. Can automatically monitor temperature; Configure a radiometer to control the irradiance of light, ensuring it remains stable at a specified level, while also controlling the testing time.

During the ultraviolet light cycle period in the solar simulation irradiation test chamber, photochemical reactions are usually not sensitive to temperature. But the rate of any subsequent reaction depends on the temperature. The rate of these reactions accelerates with increasing temperature. Therefore, controlling the temperature during UV exposure is crucial. In addition, it is necessary to ensure that the temperature of the accelerated aging test is consistent with the highest temperature at which the material is directly exposed to sunlight. In the solar simulation irradiation test chamber, the UV exposure temperature can be set at any temperature between 50 ℃ and 80 ℃ based on the illuminance and ambient temperature. The UV exposure temperature is adjusted by a sensitive temperature controller and blower system to achieve excellent uniformity in the temperature of this test chamber.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

Laptop Test Conditions

Notebook computer from the early 12-inch screen evolution to the current LED backlit screen, its computing efficiency and 3D processing, will not be lost to the general desktop computer, and the weight is becoming less and less burden, the relative reliability test requirements for the entire notebook computer is becoming more and more stringent, from the early packaging to the current boot down, the traditional high temperature and high humidity to the current condensation test. From the temperature and humidity range of the general environment to the desert test as a common condition, these are the parts that need to be considered in the production of notebook computer related components and design, the test conditions of the relevant environmental tests collected so far are organized and shared with you.

Keyboard tapping test:

Test one:

GB:1 million times

Key pressure :0.3~0.8(N)

Button stroke :0.3~1.5(mm)

Test 2: Key pressure: 75g(±10g) Test 10 keys for 14 days, 240 times per minute, a total of about 4.83 million times, once every 1 million times

Japanese manufacturers :2 to 5 million times

Taiwan manufacturer 1: more than 8 million times

Taiwan Manufacturer 2:10 million times

Power switch and connector plug pull test:

This test model simulates the lateral forces that each connector can withstand under abnormal usage. General laptop test items: USB, 1394, PS2, RJ45, Modem, VGA... Equal application force 5kg(50 times), up and down left and right pull and plug.

Power switch and connector plug test:

4000 times (Power supply)

Screen cover opening and closing test:

Taiwanese manufacturers: open and close 20,000 times

Japanese manufacturer 1: opening and closing test 85,000 times

Japanese manufacturer 2: opening and closing 30,000 times

System standby and recovery switch test:

General note type: interval 10sec, 1000cycles

Japanese manufacturer: System standby and recovery switch test 2000 times

Common causes of laptop failure:

☆ Foreign objects fall on the notebook

☆ Falls off the table while in use

☆ Tuck the notebook in a handbag or trolley case

☆ Extremely high temperature or low temperature ☆ Normal use (overuse)

☆ Wrong use in tourist destinations

☆PCMCIA inserted incorrectly

☆ Place foreign objects on the keyboard

Shutdown drop test:

General notebook type :76 cm

GB package drop: 100cm

Us Army and Japanese notebook computers: The height of the computer is 90 cm from all sides, sides, corners, a total of 26 sides

Platform :74 cm (packing required)

Land: 90cm (packing required)

TOSHIBA&BENQ 100 cm

Boot drop test:

Japanese :10 cm boot fall

Taiwan :74 cm boot fall

Laptop main board temperature shock:

Slope 20℃/min

Number of cycles 50cycles(no operation during impact)

The U.S. military's technical standards and test conditions for laptop procurement are as follows:

Impact test: Drop the computer 26 times from all sides, sides and corners at a height of 90 cm

Earthquake resistance test :20Hz~1000Hz, 1000Hz~2000Hz frequency once an hour X, Y and Z axis continuous vibration

Temperature test :0℃~60℃ 72 hours of aging oven

Waterproof test: Spray water on the computer for 10 minutes in all directions, and the water spray rate is 1mm per minute

Dust test: Spray the concentration of 60,000 mg/ per cubic meter of dust for 2 seconds (interval of 10 minutes, 10 consecutive times, time 1 hour)

Meets MIL-STD-810 military specifications

Waterproof test:

Us Army notebook :protection class:IP54(dust & rain) Sprayed the computer with water in all directions for 10 minutes at a rate of 1mm per minute.

Dust proof test:

Us Army notebook: Spray a concentration of 60,000 mg/ m3 of dust for 2 seconds (10 minute intervals, 10 consecutive times, time 1 hour)