Extrusion oil and cutting fluids are essential components in the aluminum extrusion machine and deep processing of aluminum profiles. With the increasing demand for high-precision metal processing in the manufacturing industry, metalworking fluids are evolving towards being more environmentally friendly, of higher quality, and technologically advanced. For aluminum extrusion machines, which are large-scale equipment, the comprehensive performance requirements of hydraulic oil are very stringent. Poor-quality hydraulic oil can disrupt normal equipment operation, leading to production line stoppages and significantly impacting the economic benefits of the entire workshop.
Just as engine oil is crucial to the functioning of a car, hydraulic oil is vital to the machinery. It is imperative to further reduce the friction coefficient of hydraulic oil, which will enhance the efficiency and stability of the extrusion press.
Our aluminum extrusion machines have very stringent requirements regarding hydraulic oil and hydraulic systems. We use the most advanced hydraulic oil and systems in the industry. The pump station of the extrusion machine features an integrated design, centrally located at the rear bottom of the machine's oil tank. The system uses imported German Rexroth (Bosch Rexroth) electro-hydraulic proportional control axial piston variable pumps and a domestic stainless steel plate-type circulating filtration cooling system. The pipeline system is designed with necessary buffering and anti-vibration measures, such as buffer pads, flexible hoses, or vibration absorbers, and employs flexible rubber joints to absorb vibrations.
Isolation control valves are designed between the oil pump groups to ensure that when two mechanisms need to operate simultaneously according to the program, they do not interfere with each other. The system can achieve pump isolation, no-load start, pressure regulation, and overload protection functions. The pump head electro-hydraulic proportional valve and electronic control device are imported with the main pump and connected to the main control computer of the aluminum extruder, allowing for integrated control.
As one of the most critical components of the Aluminum extrusion machine, Huananmachine ensure the highest quality standards for our hydraulic oil system. This rigorous quality assurance is a key reason we confidently guarantee the quality to our customers.
You may be curious about how aluminum is made. From aluminum bars to the aluminum we commonly see, it has to go through a variety of processes and is made by a variety of equipment. Below we will introduce several of the most common aluminum production machinery and equipment.
1, Automatic Multi- Billet Hot Shears Furnace. The original aluminum billet is several meters long, which requires the aluminum billet to be cut and heated before the heated aluminum billett can be extruded. Automatic multi aluminum billet hot shears furnace is the newest production equipment which combine heating engineering ,mechanism ,automatic control system , hydraulic , photoelectric and thermometry in one .It is consist of aluminum bar feeding drive transport rack ,furnace ,hot shears, electricity control system and so on .
2, Aluminum extrusion machine. This is a machine that makes aluminum billet into basic aluminum Profile materials. The heated aluminum bar (the length of the aluminum bar is less than half a meter) is squeezed by strong hydraulic pressure. When the aluminum billet is squeezed by the extrusion pressure and passes through the small hole of the mold, the basic aluminum material can be formed.
3, Infrared Die Heating Furnace. Before placing the die into the aluminum extruder, the die needs to be heated. Infrared die heating furnace use iron aluminum alloy wire ,features: high efficiency and energy saving. There installed infrared radiation plate behind of the iron aluminium alloy wire which can reflect heat back to the furnace effectively , radiation plate, iron aluminum alloy wire composed of a set of infrared heater, the heating way is first radiate the heating energy in form of electromagnetic energy to the furnace hearth,then the mold absorb the electromagnetic energy and converted into heat energy.
4, Automatic Double Puller (Three Heads).This machine is used to extrusion profile traction and cutting operation. The aluminum coming out of the aluminum extruder needs to be pulled and cut to length and placed.The profile is led out of the mold cavity straightly and cooled under tension, preventing the profile from being uneven in length, hanging, or twisting, thereby improving the quality of the aluminum material.
5,Handling Table Production Line. The main function is to place and cool the aluminum. The temperature of the aluminum coming out of the extruder is relatively high and needs to be cooled naturally before the next step of processing.
6, Aluminium Profile Double Doors Ageing Furnace. Aluminum profile ageing furnace is the equipment in the process of aluminum profile heat treatment. The extruded aluminum profile needs aging heat treatment before it undering electrophoretic polishing and oxidation surface treatment technology. Aging of aluminum profile is one of the key processes of heat treatment. The heating rate and the uniformity of furnace temperature are strictly required in this process, and the aging temperature of the process is mostly (210 ±5) ℃.
In addition to the above important aluminum production equipment, there are some frequently used equipment, such as: Nitriding Furnace, Film Laminating Machine, Wrapping Machine, Hot top Casting table.
What to Consider When Purchasing an Extrusion Machine
Many customers are purchasing an Aluminum Extrusion Machine for the first time and may not know what type of machine they should buy or what preparations need to be made.
Before purchasing an aluminum extrusion machine, it is important to know the size of the aluminum profiles you intend to produce. Different sizes require different types of extrusion machines. For example, if you are planning to produce standard window and door profiles, an extrusion machine with a capacity of 1100 to 1500 tons should suffice.
It's assumed that you have already prepared a floor plan for your factory before purchasing the extrusion machine. If you are setting up a new factory, it's even better. Our engineers can assist in planning the layout of the factory, including where to place the extrusion machine, the cutting machine, and other related equipment. It's advisable to follow the engineers' recommendations, as they have years of experience in planning and can help you make the most efficient use of your factory space.
The time from placing an order to the completion of the product usually ranges from 3 to 8 months, depending on the size of the extrusion machine. The larger the machine, the more time it will take to produce. Shipping from the factory to the customer’s location typically takes about a month, and the number of containers required for transportation, which ranges from 1 to 3, depends on the size of the machine.
Some customers may worry about the installation and after-sales service of the product. There is no need to worry about this. Our factory will send two workers to the customer’s location to install the machine, even for overseas customers. The installation process usually takes about a month, during which the customer’s factory staff will need to cooperate with our workers to complete the installation. We will ensure that the machine operates smoothly.
Therefore, the time required from placing the order to the machine’s normal operation typically ranges from 5 to 10 months. Customers can use this timeline as a reference to plan their schedules, prepare for the purchase of aluminum production machinery, and minimize any potential time wastage. Huananmachine is a professional aluminum extrusion machine manufacturer,get more details from us quickly!
The turntable filling machine is an essential and ideal packaging equipment for industries such as food and medicine, such as spices, rice, chocolate chips, candied fruits, and other particulate matter.
This machine is mainly suitable for filling and packaging various PET plastics, tin, aluminum, and paper cans, with a filling speed of up to 30-50 cans per minute. In daily life, there are always many foods that need to be filled manually, and the accuracy of manual filling is not high, resulting in problems such as substandard weight, low accuracy, and slow efficiency. If your company fills various products in bulk, please try this turntable filling machine!
Taking nuts as an example, manual filling is slow and prone to substandard weight, resulting in broken nuts that cannot meet the requirements of large-scale production. The turntable filling machine equip the buffering devices based on the characteristics of nuts to avoid any anomalies, and uses a computer control system to set the filling weight, resulting in high filling accuracy, greatly saving manpower, ensuring filling speed, and improving production efficiency.
With the increasing demand for food health and quality, the application of turntable filling machine will become more and more widespread. Utrustpack has always been committed to research and innovation in the field of food can packaging, adhering to the concept of "beyond needs, we aspire for deeds", and continuously discovering and outputting higher quality can packaging solutions for customers.
Our UK customer came to visit our factory and order our Semi-automatic can seamer for paper cans. Once our customer pick up the finished paper cans sample, they give high praise on our cans seaming machine. The paper can samples all go through the sealing test with high leak proof performance.
How the manual can sealer seal the paper cans:
During the can sealing process, the sealer chuck head holds the can when the rollers rotate around it. At first, the 1st operation roller folds the lid and then the 2nd operation rollers tightens the resulting seam.
What will affect shape of the seam?
It is determined by the shape of 1st operation roller, 2nd operation roller, the rollers relative positions and distances, lifter height, lifter pressure.
We will tailor made the tin can sealing machine according to your cans and request, for more information, contact us please!
Our Chinese New Year Holiday is from Jan 29th to Feb 12th. During in the holiday, I still need to service for our customer since they will send some inquiry for our product, such as nitrogen tin can sealing machine, automatic round bottle labeling machine etc.
This time I am going to simply introduce the nitrogen can sealer which has the same function as vacuum tin can sealing machine.It is for high clean requirements for the milk powder, protein powder, CBD buds packing industry. Many customer in medicine CBD industries order this can seamer with nitrogen for their production.
The feature of the machine as below:
1.Vacuum, Gas Flushing and Seaming in consecutive operations with the single press of a push button.
2.Different options for Vacuum Only, Gas Only, Vacuum + Gas and Multiflush.
3.Final Oxygen Levels achievable of less than 3% (product dependant).
4.Ability to seam a wide range of Can Diameters & Heights with a quick changeover of tooling.
5.4 Roller Can Seaming ensures consistent and leak proof Seams.
6. It is suitable for tin cans, aluminum cans etc
After read the above details, is that you still have some question for this product?
Just contact us, whatsapp: +86 15800042255, email: sales3@utrustpack.com
Wish all of Chinese have a happy holiday, see you soon!
Nitro cold brew coffee is now very popular in recent years, it also called "NCB".It will be a richer, less sour taste， less acidic than hot coffee because the beans are steeped for hours (or even days).
How to make the nitro coffee?
As we know, Nitrogen gas does not easily dissolve in water, but it can give the brew a thicker, more velvety mouthfeel.
Usually we use the equipment to infused with nitrogen gas is released through a pressurized valve with tiny holes, then high pressure forces the cold brew past a disc make creates a creamy, stout-like effect.
But as for the nitrogen coffee canning factory, they usually use the liquid nitrogen doser inject the liquid nitrogen in the cold brew before can sealing. please see the advantage for the liquid nitrogen injector:
1.Lightweight PET- reduce the weight of PET for cost and environmental savings
2.Glass to PET Transition - eliminate glass safety hazards and weight of containers
3.Bottle Rigidity - maintain bottle shape even with lighter weight containers
4.Eliminate Paneling- increase the internal pressure to offset paneling issues
5.Oxygen Reduction- create an inert environment to preserve product freshness
6.Extend Shelf Life - minimize oxygen levels
7.Ease of Labeling - consistent bottle rigidity creates an efficient labeling process
8.Reduce Nitrogen Consumption - measurable and repeatable liquid doses
9.Maximize Warehouse Storage Space- increasing product
Stabilize utilizes less square footage
10.Stabilize Organic Products - extend shelf life without preservatives
With the legalization of weeds trading, many American and Canadian businessmen are engaged in the CBD weeds business.
If you are interested in the weeds market, you may know a weeds company called Smartbud. Smartbud has its weeds N2 packing in cans and became packaging standard for the weeds industry.
In modern construction and engineering projects, excavators play an indispensable role. However, in daily operations, many excavator operators overlook how to optimize their actions to reduce fuel consumption and improve work efficiency. This article offers practical tips to help you operate excavators more effectively, save fuel, and boost productivity.
1. Plan Ahead to Avoid Inefficient Operations
Fuel consumed during unnecessary excavator movements is almost entirely wasted. Therefore, it's crucial to develop a detailed work plan based on the construction site conditions before each operation. Proper planning can help avoid unnecessary actions, thereby reducing fuel consumption and improving work efficiency.
2. Utilize Optimal Digging Angles
During excavation, when the bucket cylinder and linkage, as well as the arm cylinder and arm, are at a 90° angle, the digging force is at its maximum. Operators should aim to dig at this angle to achieve optimal work efficiency. This not only reduces equipment wear but also significantly lowers fuel consumption.
3. Master Ground Digging Techniques
When digging on the ground, maintain the bucket or ripper floor angle at approximately 30° and retract the arm. When the arm is nearly vertical, the digging force is strongest. This technique not only allows for greater load capacity but also saves fuel, making the digging process more efficient.
4. Control the Operating Radius
At the start of digging, do not extend the arm to its maximum range. The ideal approach is to begin digging at about 80% of the arm’s operating radius. As the operating radius increases, the digging force decreases, making the operation more difficult. Therefore, especially for novice operators, it's important not to sacrifice efficiency for a larger operating range.
5. Maintain Consistent Loading Heights
During loading operations, try to keep the excavator at a higher position, so that the truck is parked at the same height as the working surface. Just like handing over an object from a higher position is easier than from a lower one, the same principle applies to excavators. The less effort the excavator exerts, the lower the fuel consumption.
6. Segmental Digging Is More Economical
When performing deep excavation, it is advisable to use a segmented approach, digging in three layers: top, middle, and bottom. If you dig directly from the bottom to the top, the operating range increases, the digging force becomes greater, and the excavator may need to increase output torque, reducing flow output. This not only lowers work efficiency but also consumes more fuel.
7. Optimize Swing Angles
During loading operations, the excavator’s swing angle should not exceed 60°, with the optimal range being 30° to 45°. The smaller the angle, the faster the swing, the higher the work efficiency, and the lower the fuel consumption. Optimizing the swing angle can effectively enhance the excavator’s productivity.
8. Efficient Trenching
When trenching, first excavate the sides of the trench before digging the middle. This approach saves time and effort, reduces fuel consumption, and significantly improves work efficiency.
9. Tips for Continuous Operation
During continuous digging, ensure the undercarriage is facing the direction of travel. This technique allows the excavator to move immediately after completing a task, avoiding the need to reposition during travel, which would otherwise waste fuel.
10. Use Economy Mode and Auto-Idle
The final fuel-saving tip is to set the engine throttle to the economy mode and select the auto-idle function. When excavation stops, the engine will automatically idle, preventing unnecessary fuel consumption. These small tips might go unnoticed during regular operations, but by adhering to them consistently, you will see a significant reduction in fuel costs over time.
By applying these operational techniques, excavator operators can not only enhance work efficiency but also significantly reduce fuel consumption, saving substantial costs for businesses. With good operating habits, the savings on fuel can accumulate over time, bringing unexpected benefits.
As a Chinese construction machinery manufacturer with over 20 years of experience, LTMG excavators are designed with fuel efficiency in mind. They feature advanced power systems and precise hydraulic control, ensuring that every machine performs reliably under high-intensity operations while minimizing unnecessary fuel waste. Choosing LTMG means choosing a reliable, economical, and efficient partner that brings higher returns to your projects.
Wheel loaders play a crucial role in industries such as construction, mining, and agriculture. Enhancing the efficiency of wheel loaders can reduce operating costs, increase productivity, and extend the equipment's lifespan. In this article, we will explore various approaches to improving wheel loader efficiency, including operational techniques, maintenance practices, technological upgrades, and work environment optimization.
Operational Techniques
1. Skilled Operation
The skill level of the operator directly impacts the efficiency of the wheel loader. Regular training and skill enhancement can enable operators to handle the equipment more proficiently, reducing errors and improving work efficiency. Skilled operators can quickly complete loading, transferring, and unloading tasks, maximizing the potential of the equipment.
2. Planning Work Routes
Properly planning work routes can reduce unnecessary travel and waiting time, thereby improving work efficiency. Operators should plan the optimal work route in advance based on site conditions to avoid repetitive travel and unnecessary waiting. Additionally, minimizing turns and reverse operations can enhance the overall efficiency of the loader.
3. Using Appropriate Work Modes
Different work modes are suitable for various conditions. Operators should select the appropriate work mode based on actual needs to optimize the loader's performance. For example, choosing high-power mode for heavy-duty operations and energy-saving mode for light-duty tasks can save energy while ensuring work efficiency.
Maintenance Practices
1. Regular Inspection and Maintenance
Regular inspection and maintenance are fundamental to ensuring the efficient operation of wheel loaders. Operators should follow the equipment manual's guidelines, regularly inspect and replace engine oil, hydraulic oil, filters, and other consumable parts, and clean the air filter in a timely manner to maintain the engine and hydraulic system in good condition. Regular maintenance can extend equipment life, reduce failure rates, and improve work efficiency.
2. Checking Tires and Suspension System
The condition of tires and the suspension system directly affects the loader's work efficiency and safety. Operators should regularly check tire pressure, wear conditions, and suspension system connections to ensure proper tire pressure, even wear, and normal operation of the suspension system. Inadequate or excessive tire pressure can affect the stability and fuel economy of the loader, thereby reducing work efficiency.
3. Lubrication and Fastening
Lubrication and fastening are crucial aspects of equipment maintenance. Operators should regularly check the lubrication of various parts and timely add lubricating grease to ensure smooth operation of all components. Additionally, regularly inspecting the tightness of bolts, nuts, and other fasteners can prevent loosening or falling off, ensuring safe and reliable operation of the equipment.
Technological Upgrades
1. Upgrading the Hydraulic System
The hydraulic system is one of the core components of a wheel loader. Upgrading the hydraulic system can enhance the equipment's work efficiency and operational flexibility. For instance, using high-efficiency hydraulic pumps and intelligent control systems can reduce energy loss, improve the hydraulic system's response speed and control accuracy, thus increasing the loader's work efficiency.
2. Adopting Advanced Engine Technology
The engine is the power source of the loader. Adopting advanced engine technology can improve fuel efficiency, reduce emissions, and lower operating costs. For example, using high-pressure common rail injection technology, turbocharging technology, and exhaust gas recirculation technology can enhance the engine's combustion efficiency and power output, thereby improving the loader's work efficiency.
3. Applying Intelligent Control Technology
Intelligent control technology can significantly improve the work efficiency of wheel loaders. For instance, using GPS positioning and real-time monitoring systems can optimize work routes and monitor equipment status in real-time, reducing errors and downtime. Additionally, applying automation technology can reduce the operator's labor intensity, improving work efficiency and quality.
Work Environment Optimization
1. Leveling the Work Site
A leveled work site can reduce the loader's driving resistance and bumpiness, thereby improving work efficiency. Before construction, operators should level the work site, remove obstacles and debris to ensure smooth operation of the loader.
2. Proper Work Scheduling
Proper work scheduling can increase the loader's utilization rate and work efficiency. Operators should reasonably arrange work hours based on actual conditions, avoiding extreme weather conditions such as high temperatures or rain and snow, to reduce equipment wear and failure rates. Additionally, scheduling continuous work sessions can reduce the number of equipment startups and shutdowns, thereby improving work efficiency.
3. Enhancing Team Collaboration
Team collaboration is crucial for improving work efficiency. Operators should closely cooperate with personnel from other trades and positions, ensuring reasonable division of labor to ensure smooth and efficient work processes. For instance, loader operators should coordinate with excavator and truck drivers to ensure efficient loading and transferring, reducing waiting time and enhancing overall work efficiency.
Improving the efficiency of wheel loaders requires a multifaceted approach, including operational techniques, maintenance practices, technological upgrades, and work environment optimization. By enhancing the skills of operators, regularly inspecting and maintaining equipment, adopting advanced technologies, and optimizing the work environment, the work efficiency of wheel loaders can be significantly improved, reducing operating costs and extending equipment life. In practice, companies should develop scientific and reasonable management measures based on their specific conditions to comprehensively improve the operational efficiency and productivity of wheel loaders.
